Coordinator - Engineering Services Shirwal ACG Capsules

ACG World; Shirwal; Presencial; INR 900.000 - 1.500.000; Jornada completa

Descripción de la vacante

ACG World in Shirwal is seeking a Shift In-charge - Mechanical to lead maintenance and utilities in manufacturing. You will drive uptime of critical equipment, monitor HCM and utilities, and guide process improvement projects while coordinating with engineering teams and external vendors.

The role emphasizes safety, regulatory compliance, and continuous improvement within a pharma packaging and capsules environment.

Responsabilidades

• Achieve reduction in downtime due to engineering
• Ensure uninterrupted working of utility equipment to sustain manufacturing processes
• Plan and execute capacity expansion and other improvement projects
• Analyze operational efficiency and improve performance
• Optimize costs in improvement projects through vendor development
• Prepare and share CTQ compliance reports with Online Lead/HOD
• Prepare, review and submit downtime analysis and MIS reports to HOD
• Develop associates through multi-skilling
• Provide on-the-job and classroom training to associates

Descripción del empleo

Job Description:

Position Title: Shift In-charge - Mechanical

Organization Context

Position Title: Shift In-chargeMechanical

Employee Name: Pranay Bhoir

Grade: M-9

Department: Engineering

Location: Shirwal

Reports to: Engineering Online Lead

Reported by: Technician – HCM& Utility

ACG is the world’s only integrated pharma manufacturing solutions company. We are headquartered in Mumbai, India. ACG has a presence in over 100 countries with its products and services that strive to provide world-class technology across multiple domains. We offer a complete range of solutions beginning with empty capsules; granulation and tablet coating; capsule filling; tabletting; packaging films; blister packing and carton packing to the end-of-line solutions and track and trace systems.

We have an opportunity in ACG Capsules / ACG Engineering / ACG Pharma Packaging / ACG Inspection.

Job Objective

• Ensure smooth operation and Maintenance of Utilities (water system, HVAC system, compress air, boiler/hot water generator, vacuum system, plant lighting) HCM, mucilage preparation equipment, ATS, Printing, Packaging, Area equipment and processes with respect to Engineering in order to deliver desired efficiency and up-time
• Plan & implement cost control initiatives in online maintenance by synchronization of process automation

Primary responsibilities

Strategic and planning

• Review and maintain downtime within target, adherence to R & M, Stores Spares budgetof Engineering
• MaintainECR within target

• Ensure compliance to statutory and regulatory obligations
• Conduct systematic Why-Why analysis / RCA for major breakdowns and quality corrections.

Functional Core

1.Achieve reduction in downtime on account of engineering

• Ensure Uninterrupted working of Utility equipment in order to upkeep manufacturing process
• Monitor andcontroltheoperation of equipment and machineries with respect to Engineering in areas likeutilities, HCM, mucilagepreparation, Packagingin ordertoachieve downtime target
• Monitor and controlprocess parameters and ensure implementation of corrective actions for utilities and HCMs on regular basis
• Carry outroot cause analysis for repeated failure andimplementeffective CAPA in co-ordination with EngineeringLeads and team member
• Ensure availability of critical sparesat shopfloorin ready to use condition to maintain plant up-time
• Analyse data from available logbooks/HMI/SCADA/IIOT systems and accordingly review the line of actions to be implemented for effective mitigation
• Ensure proper online/ offline documentation is maintained related to process equipment’s, HCM and all Utility equipment’s
• Support toDevelop alternate vendor & conduct risk assessments in order to mitigate risk and adhere to compliance
• Ensure adherence to safety guidelines, c-GMP, regulatory & statutory compliances, TPM and other applicable norms
• Monitor online process parameter wrtHVAC,Water system, Hot water generator and Air compressoretc.
• Control machine downtime during the assigned shift as per the defined MTBF, MTBMS and downtime targets.
• Ensure executionengineeringelectrical maintenanceactivities inabsence of engineeringelectricalmaintenance lead

2.Plan &execute capacity expansion and otherimprovementprojectsin the facility

• Implement online projectforvariousongoing improvement of systems & processes
• Upgradation of automation system for process synchronization / optimization
• Coordinate with external & internal SMEs, stakeholders and consultants for designing and implementation ofsystems,wherever required
• Support other functions in execution ofcross functionalprojects
• Improve and sustain the productivity - Control the downtime of HCM as per the target and achieve the desired quality output to meet the budget
• Execution ofinnovative projects in various fields based on advanced technologies for synchronization of process/utility by automation, productivity increase and energy conservation
• Ensure execution of operation of HVAC, Water system and maintain as per schedule
• Carry outmaintenanceof Utility & HCM equipment by utilizing equipment / Machine downtime
• Support to Project function for any upgradation in utility

3. Energy Conservation

• Analyse operational efficiency of equipment and elevate to improve in case of under performance

4.Cost optimization

• Ensure cost optimization in improvement projects with vendor development
• Ensure reduction in Stores spares and R&M cost

Internal Process

• Prepare and share CTQ compliance report on daily/weekly/monthly basis withOnline Lead/HOD
• Prepare, review and submit downtime analysis report and various MIS reports on regular basis toHOD

People development

• Developassociates onmulti skilling

• Provideon job and classroomtraining toassociates

Any other additional responsibility could be assigned to the role holder from time to time as a standalone project or regular work. The same would be suitably represented in the Primary responsibilities and agreed between the incumbent, reporting officer and HR.

Key Result Areas

• Control of Down time on account of Engineering
• ECR Control
• Preventive maintenance of equipment
• Upkeeping of standby equipment of Engineering
• Calibration/verification of instrument/equipment & error – free Documentation
• Cost reduction wrt power & fuel, stores & spares and maintenance (R&M)

Key Interfaces

Internal Interfaces

• Lead Online Maintenance
• Lead Utility Maintenance
• Shift in-chargeE and I
• Engineering head
• Shift technician

External Interfaces

• Customers
• Vendors
• Purchase
• Mfg area

ACG Persona

• Leadership Competency – L Compass
• Communication: Knowledge of process equipment, HCM interface w.r.t engineering
• Innovation: Knowledge of Preventive & Breakdown Maintenance
• Problem Solving: Product and process knowledge
• Cross Functional Teamwork:
• Quality and Service Orientation:
• Corporate Etiquette:
• Drive for Consistent results:
• Technical Competency – T Compass
• Knowledge of process equipment, HCM interface w.r.t engineering

Educational and Experience Requirements

Minimum Requirement

Desired

Level of Education

Experience

Requirements: