Lead - Engineering Maintenance Dahanu ACG Capsules

ACG World; Dahanu; Vor Ort; INR 900.000 - 1.300.000; Vollzeit

Zusammenfassung

ACG World India seeks a Maintenance Manager to oversee electrical and mechanical maintenance of HCM, utilities and mucilage preparation equipment, ensuring calibration, uptime and adherence to the maintenance plan.

You will drive budgeting for maintenance and calibration, implement energy-saving and automation projects, and ensure cGMP, safety and regulatory compliance. Lead a team, coordinate with QA for validations, and mentor staff.

Aufgaben

• Oversee electrical & mechanical maintenance of HCM, utilities and mucilage preparation equipment to ensure calibration, uptime
• Plan and implement cost control initiatives and automation projects to meet engineering budget for energy, stores & spares and R&M
• Ensure compliance with statutory and regulatory obligations
• Review annual budget for maintenance, calibration and resources
• Reduce downtime by preventive maintenance and corrective actions, and ensure root cause analysis with CAPA
• Ensure availability of critical spares to maintain plant uptime
• Analyze data from SCADA/IIoT and relate actions for effective mitigation
• Coordinate with QA for validation (DQ, IQ, OQ, PQ) of engineering equipment and processes
• Plan capacity expansion projects, coordinate with SMEs and consultants, and drive cross-functional projects
• Develop associates on multi-skilling and provide training to staff

Jobbeschreibung

Job Description:

1. Job Objective
   • Oversee electrical & mechanical maintenance of HCM, utilities, mucilage preparation equipment, ensure calibration of equipment to deliver desired efficiency and up-time
   • Plan & implement cost control initiatives and automation projects to achieve Engineering budget wrt energy, stores & spares (engineering) and R&M
   • Ensure compliance to statutory and regulatory obligations
2. Primary responsibilities

   Strategic

   • Review annual budget for maintenance, calibration and resources

   Functional

   Core

   Achieve reduction in downtime on account of engineering

   • Ensure adherence to preventive maintenance of equipment and machineries wrt utilities, HCM, mucilage preparation area as per plan
   • Review process parameters and ensure implementation of corrective actions for utilities and HCMs on regular basis
   • Review root cause analysis for repeated failure and effectiveness of CAPA
   • Ensure availability of critical spares in ready to use condition to maintain plant up-time
   • Analyze data from available log books/SCADA/IIOT systems and accordingly review the line of actions implemented for effective mitigation
   • Ensure proper documentation is maintained related to Engineering and calibration
   • Develop alternate vendor & conduct risk assessments in order to mitigate risk and adhere to compliance
   • Ensure adherence to safety guidelines, c-GMP, regulatory & statutory compliances, TPM and other applicable norms

   Planning & execute capacity expansion and other improvement projects in the facility

   • Plan and ensure adherence to project tracker/planner for various improvement projects as per budget and schedule
   • Coordinate with external & internal SMEs, stakeholders and consultants for designing systems, wherever required
   • Support other user functions in execution of cross functional projects
   • Ensure execution of size change/ pin bar change activities within the specified time frame to meet the manufacturing requirements
   • Review and ensure execution of innovative projects in various fields based on advanced technologies for synchronization of process/utility by automation, productivity increase and energy conservation
   • Coordinate with QA in carrying out validation (DQ, IQ, OQ, PQ) of all engineering equipment and process

   Energy Conservation

   • Ensure implementation of various energy saving projects to achieve budgeted ECR
   • Monitor, plan and execute energy cost reduction activities to achieve budgeted energy cost

   Cost optimization

   • Ensure cost optimization in improvement projects with vendor development
   • Ensure reduction in energy, stores & spares (engineering) and R&M cost

   Internal Process

   • Circulate PM compliance report on monthly basis to Plant and Central function
   • Review and submit downtime analysis report on regular basis to Plant and Central function

   People Development

   • Develop associates on multi skilling
   • Provide on job and classroom training to associates
3. Key Result Areas
   • Cost optimization
   • Un-irrupted AC & Compressed Air System, water
   • ECR Reduction,
   • Team Development,
   • Improving efficiency,
   • Implementation of cGMP.
4. Key Interfaces

   Internal Interfaces

   • Lead Electrical maintenance
   • Lead utility Maintenance

   External Interfaces

   • Customers
   • Vendors

Requirements: