Coordinator - Engineering Services, Shirwal, ACG Capsules

ACG World

Shirwal

On-site

INR 600,000 - 900,000

Full time

24 hours ago

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Job summary

ACG Capsules in Shirwal invites applications for a Shift In-charge - Mechanical within Engineering Services. The role focuses on ensuring smooth operation and maintenance of utilities, HCM, mucilage preparation equipment, ATS, printing, and packaging processes to achieve up-time targets.

The incumbent will lead online maintenance activities, plan capacity expansions, coordinate with SMEs and stakeholders, and drive CAPA actions to minimize downtime while adhering to safety and c-GMP guidelines.

Qualifications

Job Objective: Ensure smooth operation and maintenance of utilities and process equipment to deliver uptime.
Plan and implement cost control initiatives in online maintenance by synchronization of process automation.
Maintain compliance with safety and regulatory obligations.

Responsibilities

Monitor and control utility and process equipment to achieve downtime targets.
Carry out root cause analysis and implement CAPA with Engineering Leads.
Plan capacity expansion and lead improvement projects in the facility.
Prepare downtime analysis and CTQ compliance reports as required.

Job description

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Coordinator - Engineering Services, Shirwal, ACG Capsules

Position Title: Shift In-charge - Mechanical

Organization Context

Position Title:

Shift In-chargeMechanical

Employee Name:

Grade:

M-9

Department:

Location:

Shirwal

Reports to:

Engineering Online Lead

Reported by:

ACG is the world’s only integrated pharma manufacturing solutions company. We are headquartered in Mumbai, India. ACG has a presence in over 100 countries with its products and services that strive to provide world-class technology across multiple domains. We offer a complete range of solutions beginning with empty capsules; granulation and tablet coating; capsule filling; tabletting; packaging films; blister packing and carton packing to the end-of-line solutions and track and trace systems.

We have an opportunity in ACG Capsules / ACG Engineering / ACG Pharma Packaging / ACG Inspection.

Job Objective
Ensure smooth operation and Maintenance of Utilities (water system, HVAC system, compress air, boiler/hot water generator, vacuum system, plant lighting) HCM, mucilage preparation equipment, ATS, Printing, Packaging, Area equipment and processes with respect to Engineering in order to deliver desired efficiency and up-time
Plan & implement cost control initiatives in online maintenance by synchronization of process automation
Primary responsibilities

Strategic and planning

Review and maintain downtime within target, adherence to R & M, Stores Spares budgetof Engineering
MaintainECR within target
Ensure compliance to statutory and regulatory obligations
Conduct systematic Why-Why analysis / RCA for major breakdowns and quality corrections .

Functional

Core

1. Achieve reduction in downtime on account of engineering

Ensure Uninterrupted working of Utility equipment in order to upkeep manufacturing process
Monitor andcontroltheoperation of equipment and machineries with respect to Engineering in areas likeutilities, HCM, mucilagepreparation, Packagingin ordertoachieve downtime target
Monitor and controlprocess parameters and ensure implementation of corrective actions for utilities and HCMs on regular basis
Carry outroot cause analysis for repeated failure andimplementeffective CAPA in co-ordination with EngineeringLeads and team member
Ensure availability of critical sparesat shopfloorin ready to use condition to maintain plant up-time
Analyse data from available logbooks/HMI/SCADA/IIOT systems and accordingly review the line of actions to be implemented for effective mitigation
Ensure proper online/ offline documentation is maintained related to process equipment’s, HCM and all Utility equipment’s
Support toDevelop alternate vendor & conduct risk assessments in order to mitigate risk and adhere to compliance
Ensure adherence to safety guidelines, c-GMP, regulatory & statutory compliances, TPM and other applicable norms
Monitor online process parameter wrtHVAC,Water system, Hot water generator and Air compressoretc.
Control machine downtime during the assigned shift as per the defined MTBF, MTBMS and downtime targets.
Ensure executionengineeringelectrical maintenanceactivities inabsence of engineeringelectricalmaintenance lead

2. Plan &execute capacity expansion and otherimprovementprojectsin the facility

Implement online projectforvariousongoing improvement of systems & processes
Upgradation of automation system for process synchronization / optimization
Coordinate with external & internal SMEs, stakeholders and consultants for designing and implementation ofsystems,wherever required
Support other functions in execution ofcross functionalprojects
Improve and sustain the productivity - Control the downtime of HCM as per the target and achieve the desired quality output to meet the budget
Executionofinnovative projects in various fields based on advanced technologies for synchronization of process/utility by automation, productivity increase and energy conservation
Ensure execution of operation of HVAC, Water system and maintain as per schedule
Carry outmaintenanceof Utility & HCM equipment by utilizing equipment / Machine downtime
Support to Project function for any upgradation in utility
Analyse operational efficiency of equipment and elevate to improve in case of under performance
Ensure cost optimization in improvement projects with vendor development
Ensure reduction in Stores spares and R&M cost

Internal Process

Prepare and share CTQ compliance report on daily/weekly/monthly basis withOnline Lead/HOD
Prepare, review and submit downtime analysis report and various MIS reports on regular basis toHOD
Developassociates onmulti skilling
Provideon job and classroomtraining toassociates

Any other additional responsibility could be assigned to the role holder from time to time as a standalone project or regular work. The same would be suitably represented in the Primary responsibilities and agreed between the incumbent, reporting officer and HR.