Senior Process Controller - Gold Extraction

Placements24; Benoni; Hybrid; ZAR 1,200,000 - 1,800,000; Full time

Benefits offered by this job

Health and wellness benefits

Training and development

Performance incentives

Job summary

Placements24 is seeking a Senior Process Controller for a gold extraction facility near Benoni. You will monitor and optimize CIL/CIP and leaching circuits, manage DCS and PLC-based control systems, and drive improvements in recovery and product quality.

You will analyze process data, troubleshoot deviations, ensure strict safety and environmental compliance, maintain logs, and mentor junior operators. On-site work with potential remote flexibility for exceptional candidates.

Qualifications

• National Diploma or Bachelor’s degree in Chemical Engineering, Metallurgy or Process Control.
• Minimum of 6 years of experience in process control within gold mining or similar chemical processing.
• In-depth knowledge of gold extraction processes and related chemical principles.
• Experience with DCS and PLCs.

Responsibilities

• Operate and optimize process control systems for gold extraction circuits (CIL, CIP, leaching).
• Monitor key process parameters, analyze data, and adjust to maximize recovery and quality.
• Perform routine checks and quality tests on process streams and final products.
• Troubleshoot process upsets and implement corrective actions to minimize losses.
• Ensure safety and environmental compliance during operations.
• Maintain logs and assist in production reporting.
• Mentor junior operators and technicians on control procedures.

Skills

DCS & PLCs

Data analysis

Process control

Safety compliance

Analytical skills

Education

Bachelor’s degree in Chemical Engineering, Metallurgy or Process Control

Tools

DCS

PLCs

Job description

About the Role

Our client is looking for a highly experienced Senior Process Controller to join their gold extraction facility near Benoni . This role focuses on the precise monitoring and control of chemical and physical processes to ensure maximum gold recovery and adherence to strict quality standards. You will be responsible for operating and optimizing complex control systems, troubleshooting process deviations, and ensuring the safe handling of materials within the mining plant. This is an excellent opportunity for a skilled individual looking to advance their career in a critical processing role.

Key Responsibilities

• Operate and optimize process control systems for gold extraction circuits (e.g., CIL, CIP, leaching).
• Monitor key process parameters, analyze data, and implement adjustments to maintain optimal performance and recovery rates.
• Perform routine checks and quality control tests on process streams and final products.
• Identify and troubleshoot process upsets, implementing corrective actions promptly to minimize losses.
• Ensure strict adherence to safety protocols and environmental regulations during all operations.
• Maintain accurate operational logs and assist in generating production reports.
• Train and guide junior operators and technicians on process control procedures.

Requirements

• National Diploma or Bachelor's degree in Chemical Engineering, Metallurgy, or Process Control.
• Minimum of 6 years of experience in process control within the gold mining industry or similar chemical processing environments.
• In-depth knowledge of gold extraction processes and associated chemical principles.
• Proficiency with Distributed Control Systems (DCS) and Programmable Logic Controllers (PLCs).
• Strong analytical skills with the ability to interpret complex process data.
• Excellent problem-solving abilities and a keen eye for detail.

Benefits

• Competitive salary and performance-based incentives.
• Remote working flexibility may be considered for exceptional candidates.
• Comprehensive health and wellness benefits package.
• Opportunities for specialized training and professional development.
• A supportive team environment focused on safety and operational excellence within the mining sector.