Process Controller - Mining Plant

Placements24; Mbombela (Nelspruit); On-site; ZAR 300,000 - 540,000; Full time

Benefits offered by this job

Competitive salary and shift allowance

On-the-job training

Job summary

Placements24 seeks a skilled Process Controller for a mineral processing plant near Nelspruit. You will monitor and adjust DCS-controlled units such as crushers, mills, and flotation circuits to maintain recovery and concentrate quality.

The role requires 3+ years in mineral processing, familiarity with DCS and process instrumentation, and the ability to work rotating shifts under pressure. Competitive salary and career growth are offered.

Qualifications

• Minimum technical qualification: Technical Certificate or National Diploma in Extractive Metallurgy, Chemical Engineering, or related field.
• At least 3 years of experience as a Process Controller or Operator in mining or chemical processing.
• Familiarity with DCS systems and process instrumentation.
• Understanding of metallurgical principles and operation of comminution and flotation circuits.
• Ability to work rotating shifts and under pressure.

Responsibilities

• Monitor and control mineral processing plant operations using Distributed Control Systems (DCS).
• Adjust process variables such as flow rates, pressures, and densities to optimize recovery and grade.
• Respond to plant upsets, alarms, and emergency situations.
• Maintain logs of process data, production volumes, and operating conditions.
• Collaborate with maintenance and supervisory staff to ensure smooth plant operation and troubleshoot issues.

Skills

DCS familiarity

Process monitoring

Attention to detail

Shift work

Education

Technical Certificate or National Diploma in Extractive Metallurgy/Chemical Engineering

Tools

DCS systems

Job description

About the Role

Our client is recruiting a skilled and observant Process Controller for their mineral processing plant located near Nelspruit . This role is crucial for the efficient and safe operation of the plant, ensuring optimal performance of various processing units such as crushers, mills, and flotation circuits. You will monitor process parameters, make necessary adjustments via the control systems, and respond promptly to alarms and deviations. The ideal candidate has a strong understanding of mineral processing operations and a keen eye for detail, contributing to the consistent production of high-quality mineral concentrates.

Key Responsibilities

• Monitor and control mineral processing plant operations using Distributed Control Systems (DCS).
• Adjust process variables such as flow rates, pressures, and densities to optimize recovery and grade.
• Respond effectively to plant upsets, alarms, and emergency situations.
• Maintain accurate logs of process data, production volumes, and operational conditions.
• Collaborate with maintenance and supervisory staff to ensure smooth plant operation and troubleshoot issues.

Requirements

• Minimum of a Technical Certificate or National Diploma in Extractive Metallurgy, Chemical Engineering, or a related field.
• At least 3 years of experience as a Process Controller or Operator in a mining or chemical processing plant .
• Familiarity with DCS systems and process instrumentation.
• Understanding of metallurgical principles and the operation of comminution and flotation circuits.
• Ability to work rotating shifts and under pressure.

Benefits

• Competitive salary and shift allowances.
• Opportunity to gain experience in advanced process control within the mining sector.
• On-the-job training and potential for career progression.
• Access to company facilities and amenities.
• A supportive team environment focused on operational excellence.