Remote Senior Process Engineer - Advanced Materials

Placements24; Noord-Kaap; Hybrid; ZAR 900,000 - 1,500,000; Full time

Benefits offered by this job

Competitive salary package

Performance-based bonus structure

Private medical aid coverage

Provident fund contribution

Professional development opportunities

Flexible remote work framework

Job summary

Placements24 is seeking a Senior Process Engineer to join a leading manufacturing solutions provider. This fully remote, permanent role enables you to design, optimize, and troubleshoot complex manufacturing processes for advanced materials from anywhere in South Africa.

You will drive continuous improvement using SPC, DOE, FMEA, and lean principles, mentor junior staff, and collaborate with cross-functional teams to ensure product quality and timely project delivery in a remote setting.

Qualifications

• Must have a strong background in chemical/materials manufacturing and process engineering.
• Experience with SPC, DOE and FMEA in a manufacturing setting.
• Proficiency in data analysis and statistical methods.
• Familiarity with lean manufacturing and continuous improvement.
• Ability to work effectively in a remote environment.

Responsibilities

• Develop and implement advanced process control strategies to improve quality and efficiency.
• Analyze production data using statistical methods to identify trends and root causes.
• Design and conduct DOE experiments to optimize parameters and validate techniques.
• Collaborate with R&D, QA and production to integrate new processes and materials.
• Troubleshoot complex manufacturing problems and implement corrective actions.
• Create SOPs and work instructions; maintain thorough process documentation.
• Stay updated on industry advances in manufacturing and materials science.
• Mentor junior engineers and production staff; manage multiple projects remotely.

Skills

SPC

DOE

FMEA

Minitab

JMP

Lean manufacturing

Data analysis

Project management

Remote collaboration

Communication

Education

Bachelor's degree in Chemical Engineering / Materials Science / Mechanical Engineering

Master's degree (preferred)

Tools

Minitab

JMP

Simulation software

Job description

About the Role

Our client, a leader in innovative manufacturing solutions, is seeking a highly experienced and motivated Senior Process Engineer to join their dynamic team. This is a fully remote, permanent position, offering the flexibility to work from anywhere within South Africa while contributing to critical projects. You will be instrumental in designing, optimizing, and troubleshooting complex manufacturing processes for advanced materials. This role demands a deep understanding of material science, statistical process control, and lean manufacturing principles. The successful candidate will leverage cutting-edge technology and collaborate with cross-functional teams to drive continuous improvement and maintain the highest quality standards. The ability to work autonomously and manage projects effectively from a remote setting is paramount.

Key Responsibilities

• Develop and implement advanced process control strategies to enhance product quality and manufacturing efficiency.
• Analyze production data using statistical methods to identify trends, root causes of issues, and areas for improvement.
• Design and conduct experiments (DOE) to optimize process parameters and validate new manufacturing techniques.
• Collaborate with R&D, quality assurance, and production teams to ensure seamless integration of new processes and materials.
• Troubleshoot complex manufacturing problems, identifying root causes and implementing effective corrective actions.
• Create and maintain comprehensive process documentation, including Standard Operating Procedures (SOPs) and Work Instructions.
• Stay abreast of industry advancements and emerging technologies in manufacturing and material science.
• Provide technical guidance and mentorship to junior engineers and production staff.
• Manage multiple projects simultaneously, ensuring timely delivery and adherence to budget.
• Participate actively in remote team meetings, contributing to strategic planning and problem-solving discussions.

Requirements

• Bachelor's degree in Chemical Engineering, Materials Science, Mechanical Engineering, or a related field.
• A Master's degree is a plus.
• Minimum of 7 years of progressive experience in process engineering within a manufacturing environment, with a strong focus on advanced materials.
• Proven expertise in Statistical Process Control (SPC), Design of Experiments (DOE), and Failure Mode and Effects Analysis (FMEA).
• Proficiency in simulation and modeling software relevant to manufacturing processes.
• Excellent analytical and problem-solving skills, with a meticulous attention to detail.
• Strong understanding of lean manufacturing principles and continuous improvement methodologies.
• Exceptional communication and interpersonal skills, with the ability to collaborate effectively with diverse teams in a virtual environment.
• Demonstrated ability to work independently, manage time effectively, and meet deadlines in a remote setting.
• Proficiency in data analysis tools such as Minitab, JMP, or similar.
• Must have reliable internet connectivity and a dedicated home office setup suitable for remote work.

Benefits

• Our client offers a highly competitive salary package, commensurate with experience.
• In addition to a comprehensive base salary, employees benefit from a performance-based bonus structure, private medical aid coverage, and a generous provident fund contribution.
• Professional development is highly valued, with opportunities for continuous learning, advanced training, and attending industry conferences.
• Employees also enjoy a flexible working schedule within the remote work framework and access to cutting-edge technology and tools.
• Join a forward-thinking organization that prioritizes innovation, employee growth, and a healthy work-life balance.
• This is an exceptional opportunity to shape the future of manufacturing from the comfort of your own home.