Process Engineer - Advanced Materials Production

Placements24; Midrand; Hybrid; ZAR 600,000 - 900,000; Full time

Benefits offered by this job

Hybrid work model

Competitive salary and bonuses

Medical and retirement benefits

Professional growth opportunities

Access to cutting-edge technology

Generous annual leave

Job summary

Placements24 is seeking an innovative Process Engineer for a hybrid role in Midrand, Gauteng. You will design, develop, and optimize manufacturing processes for advanced materials, ensuring scalability and efficiency.

You will analyze production data, troubleshoot issues, and implement effective solutions while developing SOPs and P&IDs. Collaborate with R&D to scale lab processes to full production and drive Lean/Six Sigma initiatives.

Qualifications

• Bachelor's degree in Chemical Engineering, Materials Science, Mechanical Engineering, or related field.
• Minimum of 5 years of experience in process engineering within a manufacturing environment, preferably with advanced materials.
• Strong understanding of material properties, manufacturing techniques, and process control systems.
• Experience with statistical process control (SPC) and data analysis.

Responsibilities

• Design, develop, and optimize manufacturing processes for advanced materials, ensuring scalability and efficiency.
• Analyze production data to identify areas for improvement, troubleshoot process issues, and implement effective solutions.
• Develop and maintain process documentation, including SOPs and P&IDs.
• Collaborate with R&D teams to transition new materials and processes from lab to production.
• Lead and participate in process improvement initiatives using Lean and Six Sigma.
• Provide technical support to production teams and train personnel on new processes and equipment.

Skills

Process engineering

Lean Six Sigma

Data analysis

Project management

Team collaboration

Education

Bachelor's degree in Chemical Engineering or related field

Tools

Aspen Plus

COMSOL

CAD tools

SPC

Job description

About the Role

Our client is a rapidly growing enterprise specializing in the research and production of advanced materials for the aerospace and automotive industries. We are seeking an innovative Process Engineer to join our team in Midrand, Gauteng, ZA. This is a hybrid role, offering a balance between collaborative on-site work and focused remote productivity. You will be at the forefront of optimizing our complex manufacturing processes, driving efficiency, and ensuring the highest standards of product quality and safety. Your expertise will be crucial in developing and implementing innovative solutions that address production challenges and enhance our competitive edge. This position requires a proactive individual with a strong technical background and a passion for engineering excellence. You will work with state-of-the-art equipment and contribute to the development of next-generation materials.

Key Responsibilities

• Design, develop, and optimize manufacturing processes for advanced materials, ensuring scalability and efficiency.
• Analyze production data to identify areas for improvement, troubleshoot process issues, and implement effective solutions.
• Develop and maintain process documentation, including Standard Operating Procedures (SOPs) and P&IDs.
• Collaborate with R&D teams to transition new materials and processes from lab scale to full production.
• Implement and manage process control strategies to ensure consistent product quality and performance.
• Conduct feasibility studies and pilot tests for new manufacturing technologies and equipment.
• Ensure all processes comply with safety regulations, environmental standards, and industry best practices.
• Lead and participate in process improvement initiatives using methodologies like Lean Manufacturing and Six Sigma.
• Provide technical support to production teams and train personnel on new processes and equipment.

Requirements

• Bachelor's degree in Chemical Engineering, Materials Science, Mechanical Engineering, or a related field.
• Minimum of 5 years of experience in process engineering within a manufacturing environment, preferably with advanced materials.
• Strong understanding of material properties, manufacturing techniques (e.g., extrusion, molding, composite fabrication), and process control systems.
• Proficiency in process simulation software (e.g., Aspen Plus, COMSOL) and CAD tools.
• Experience with statistical process control (SPC) and data analysis.
• Excellent problem-solving, analytical, and critical-thinking skills.
• Strong project management and communication abilities.
• Ability to work effectively in a hybrid work model, collaborating both in-person and remotely.
• Knowledge of safety protocols and environmental regulations in manufacturing.
• Experience with automation and control systems is a significant advantage.

Benefits

• Competitive salary and performance-based bonuses.
• Hybrid work model flexibility.
• Comprehensive medical and retirement benefits.
• Opportunities for professional growth and advancement.
• Access to cutting-edge technology and innovative projects.
• Generous annual leave and public holidays.
• On-site amenities and a supportive team environment.
• Continuing education and training support.