Senior Process Engineer - Chemical Manufacturing

Placements24; Cape Town; Hybrid; ZAR 900,000 - 1,300,000; Full time

Benefits offered by this job

Competitive salary

Performance-based annual bonus

Comprehensive health insurance

Flexible working hours

Remote work infrastructure

Professional development budget

Job summary

Placements24 is seeking a highly experienced Senior Process Engineer for a fully remote role in South Africa. The candidate will design, optimize, and troubleshoot complex chemical processes, collaborating with R&D, production, and quality assurance to drive continuous improvement and implement new process technologies.

The ideal candidate has 6+ years in chemical process engineering, strong skills in Aspen HYSYS/ChemCAD, and a solid grasp of safety and environmental regulations.

Qualifications

• Bachelor's or Master's degree in Chemical Engineering or closely related field.
• Minimum of 6 years of experience in process engineering within the chemical manufacturing industry.
• Strong proficiency in process design software (Aspen HYSYS, ChemCAD) and data analysis.
• Experience with process scale-up and troubleshooting complex chemical operations.
• Excellent understanding of safety protocols (HAZOP) and environmental regulations.
• Proven ability to work independently in a remote setting.
• Strong written and verbal communication and analytical problem-solving skills.
• Experience with SPC and quality management systems.
• Authorized to work remotely from South Africa.

Responsibilities

• Design, develop, and optimize chemical manufacturing processes for efficiency, safety, and cost-effectiveness.
• Conduct process simulations and feasibility studies for new product introductions and modifications.
• Troubleshoot and resolve complex process-related issues in existing operations.
• Develop and implement process control strategies to ensure consistent product quality.
• Collaborate with R&D on process scale-up from laboratory to pilot and full production.
• Ensure compliance with all relevant safety, environmental, and regulatory standards.
• Prepare detailed process documentation, including P&IDs, mass and energy balances, and SOPs.
• Lead process improvement initiatives using Six Sigma and Lean Manufacturing.
• Provide technical support and mentorship to junior engineers and operations personnel.
• Manage process design projects from conception through to implementation and validation.

Skills

Process design

Six Sigma

Lean Manufacturing

Analytical thinking

Remote work independence

Education

Bachelor's or Master's in Chemical Engineering

Tools

Aspen HYSYS

ChemCAD

SPC tools

Job description

About the Role

Our client, a pioneering force in manufacturing & production, is actively seeking a highly experienced Senior Process Engineer to join their innovative team. This position is entirely remote, offering the flexibility to work from anywhere while contributing to critical projects for our client's advanced chemical manufacturing operations. You will be responsible for designing, optimizing, and troubleshooting complex chemical processes, ensuring safety, efficiency, and product quality. This role involves collaborating closely with research and development, production, and quality assurance teams to drive continuous improvement and implement new process technologies. We are looking for a proactive, analytical engineer with a deep understanding of chemical engineering principles and a proven track record in process design and scale-up. This is an exceptional opportunity to leverage your expertise in a fully remote capacity, making a substantial impact on cutting-edge manufacturing processes. Your contributions will be vital to enhancing our client's operational performance and driving innovation in the chemical sector.

Key Responsibilities

• Design, develop, and optimize chemical manufacturing processes for efficiency, safety, and cost-effectiveness.
• Conduct process simulations and feasibility studies for new product introductions and modifications.
• Troubleshoot and resolve complex process-related issues in existing operations.
• Develop and implement process control strategies to ensure consistent product quality.
• Collaborate with R&D teams on process scale-up from laboratory to pilot and full production.
• Ensure compliance with all relevant safety, environmental, and regulatory standards.
• Prepare detailed process documentation, including P&IDs, mass and energy balances, and standard operating procedures (SOPs).
• Lead process improvement initiatives using methodologies like Six Sigma and Lean Manufacturing.
• Provide technical support and mentorship to junior engineers and operations personnel.
• Manage process design projects from conception through to implementation and validation.

Requirements

• Bachelor's or Master's degree in Chemical Engineering or a closely related field.
• Minimum of 6 years of experience in process engineering within the chemical manufacturing industry.
• Strong proficiency in process design software, simulation tools (e.g., Aspen HYSYS, ChemCAD), and data analysis.
• Demonstrated experience with process scale-up and troubleshooting complex chemical operations.
• Excellent understanding of safety protocols (e.g., HAZOP studies) and environmental regulations.
• Proven ability to manage projects and work independently in a remote setting.
• Exceptional analytical, problem-solving, and critical thinking skills.
• Strong written and verbal communication skills, capable of conveying technical information effectively.
• Experience with statistical process control (SPC) and quality management systems.
• Must be authorized to work remotely from South Africa.

Benefits

• Competitive salary commensurate with experience.
• Performance-based annual bonus.
• Comprehensive health insurance coverage.
• Generous paid time off and flexible working hours.
• Dedicated budget for professional development, training, and conferences.
• Opportunity to work on cutting-edge projects without geographical limitations.
• Retirement savings plan.
• Access to advanced simulation and design software.
• Supportive remote work infrastructure.

Be part of a forward-thinking company committed to innovation and sustainability.