Warranty & Reliability Lead — Data-Driven Auto Quality

MAHLE GmbH; Troy (MI); Hybrid; USD 110,000 - 160,000; Full time

Job summary

MAHLE GmbH in Farmington Hills, MI, is seeking a senior Warranty Reliability Engineer to lead data analysis for customer issue resolution, field failures, and warranty reduction initiatives in a global automotive supplier environment.

You will own the region's monthly warranty trend report, mentor engineers, and drive reliability improvements using 8D, Six Sigma, Weibull analyses, and cross-functional collaboration with plants, suppliers, and OEMs.

Qualifications

• 15+ years in automotive supplier quality/reliability/warranty
• Six Sigma Green Belt required; Black/Master Black Belt preferred with leadership of complex projects
• Data-driven warranty analytics experience and ability to present findings
• Proficiency in Power BI, Excel, Power Query; macros preferred
• Strong written and verbal communication, cross-functional collaboration across teams

Responsibilities

• Lead investigations of customer concerns, warranty claims and field failures with cross-functional teams
• Generate monthly warranty trend reports and highlight opportunities/risks
• Identify quality risks from PDP validation data and drive corrective actions
• Facilitate advanced problem-solving (8D, Shainin Red X, Six Sigma, FTA, 5 Whys) and mentor others
• Represent MAHLE in customer meetings, technical reviews and audits; defend data-driven conclusions

Skills

Six Sigma

Statistical analysis

Reliability engineering

Warranty analytics

Advanced problem solving

Mentoring

Education

Six Sigma Green Belt

Six Sigma Black Belt

Six Sigma Master Black Belt

Tools

Power BI

Microsoft Excel

Power Query

Macros

Job description

MAHLE GmbH in Farmington Hills, MI, is seeking a senior Warranty Reliability Engineer to lead data analysis for customer issue resolution, field failures, and warranty reduction initiatives in a global automotive supplier environment.

You will own the region's monthly warranty trend report, mentor engineers, and drive reliability improvements using 8D, Six Sigma, Weibull analyses, and cross-functional collaboration with plants, suppliers, and OEMs.