Senior Process Control Tech, 3rd Shift – Die Casting

LRSolutions, LLC; Cedarburg (WI); On-site; USD 47,000 - 66,000; Full time

Job summary

LRSolutions, LLC in Cedarburg, WI is seeking a 3rd Shift Senior Process Control Technician for a cold-chamber die casting operation. This direct-hire role focuses on monitoring and optimizing high-pressure aluminum die casting processes, reducing scrap, and ensuring product quality on night shift.

The ideal candidate has at least 2 years in process control in manufacturing, a HS diploma or technical degree, and a US work authorization.

Qualifications

• Career stability with at least 2+ years at each previous employer.
• 2+ years of hands-on process control experience in manufacturing (aluminum die casting, plastic injection molding, or metalworking preferred).
• Strong problem-solving skills with ability to interpret process data, thermal profiles, and quality reports.
• Must reside within a 45-minute maximum commute of Cedarburg / Greater Milwaukee, WI area.
• Must be fully authorized to work in the United States without sponsorship.

Responsibilities

• Monitor critical process variables including melt temperatures, shot profiles, injection speeds, intensification pressures, cycle times, and die lubrication.
• Perform root-cause analysis on defects such as porosity, cold shuts, soldering, blisters, flash, misruns, and thermal shrinkage.
• Set up, fine-tune, and validate die casting process parameters for new product launches, die tryouts, and existing production runs.
• Establish, document, and maintain accurate process setup sheets and operating instructions for setup techs and machine operators.
• Collaborate with quality and engineering teams to validate process changes, improve first-pass yield, and minimize scrap rates.
• Utilize real-time process monitoring systems and review X-ray inspection data to ensure parts meet customer specifications.
• Coach and train machine operators and setup technicians on standardized process parameters and operational best practices.

Skills

Process control

Root-cause analysis

Data interpretation

Quality inspection

Training floor personnel

Education

High School Diploma or GED

Technical diploma or vocational degree

Tools

X-ray inspection software

Robotic automation

Shot monitoring software

Job description

LRSolutions, LLC in Cedarburg, WI is seeking a 3rd Shift Senior Process Control Technician for a cold-chamber die casting operation. This direct-hire role focuses on monitoring and optimizing high-pressure aluminum die casting processes, reducing scrap, and ensuring product quality on night shift.

The ideal candidate has at least 2 years in process control in manufacturing, a HS diploma or technical degree, and a US work authorization.