Senior Manufacturing Engineer - NPI & Process Lead

Wipro Ltd.; Boston (MA); On-site; USD 60,000 - 135,000; Full time

Benefits offered by this job

Medical benefits

Dental benefits

Disability insurance

Paid time off

Job summary

Wipro Limited is seeking a Manufacturing Engineering lead for NPI and process development in the Boston area. You will drive line layout inputs, develop SOPs, and work with cross‑functional teams to prepare for high-volume production ramp‑up.

Responsibilities include DFM/DFA feedback with Product Engineering, PFMEA/PPAP activities, process validation trials, and continuous improvement using Lean and Six Sigma tools to reduce cycle times and improve yield.

Qualifications

• Bachelor’s degree in Manufacturing, Mechanical, Industrial, or Production Engineering.
• 7+ years in manufacturing engineering, industrialization, or production launch.
• Direct experience in large-scale discrete manufacturing (e.g., automotive, battery, energy, aerospace, or heavy equipment).
• Proven track record working with cross-functional teams spanning Quality, Facilities, Supply Chain, and EHS.

Responsibilities

• Lead process flow planning, line layout inputs, and workstation design from concept through high-volume ramp-up.
• Create and optimize SOPs, work instructions, process flow diagrams, routings, and launch readiness checklists.
• Provide DFM/DFA feedback and GD&T/tolerance guidance with Product Engineering.
• Lead PFMEAs, control plans, APQP/PPAP inputs, process validation trials, and 8D/5 Why/Fishbone analyses.
• Partner with Equipment and Controls to deploy tooling, fixtures, sensors, and safety systems.
• Develop PFEP strategies, sequencing, packaging, and line-side material delivery configurations.

Skills

Robotics

Education

Bachelor’s degree in Manufacturing, Mechanical, Industrial, or Production Engineering

Tools

MES

SCADA

PLM

ERP SAP

OEE data analysis

Job description

Wipro Limited is seeking a Manufacturing Engineering lead for NPI and process development in the Boston area. You will drive line layout inputs, develop SOPs, and work with cross‑functional teams to prepare for high-volume production ramp‑up.

Responsibilities include DFM/DFA feedback with Product Engineering, PFMEA/PPAP activities, process validation trials, and continuous improvement using Lean and Six Sigma tools to reduce cycle times and improve yield.