Senior Automation Controls Engineer — Lead Packaging Systems

Barry-Wehmiller Companies Inc.

United States

Remote

USD 100,000 - 125,000

Full time

14 days+
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Job summary

Barry-Wehmiller Companies Inc. is seeking a Sr. Controls Engineer to join BW Design Group across our US offices.

You will design automation control systems, lead project phases, and collaborate with clients to deliver high‑speed manufacturing solutions. The role requires deep experience with HMI/SCADA/PLC design, Rockwell Allen‑Bradley PLCs, and integration across packaging, life sciences, and beverage sectors.

Qualifications

  • A minimum of seven years of related automation experience with HMI, SCADA, PLCs, and general control system design.
  • Packaging and process controls experience in the consumer products, life sciences, or beverage/brewery/food industries (preferred).
  • Experience with Allen-Bradley (ControlLogix, CompactLogix, PLC5, SLC500) PLCs, PanelView/PanelviewPlus HMIs, Industrial Communication Networks (Ethernet, EtherNet/IP, DeviceNet, DH+)
  • Experience with FactoryTalk Suite, IntellutionSuite, Wonderware Suite, and VisualBasic/C#/Java (preferred)
  • Engineering consulting experience (preferred)
  • The ability to successfully interact with clients
  • Solid skills at troubleshooting and performing in high intensity environments
  • Excellent communication, organizational, and interpersonal skills
  • A willingness to travel for project requirements including installation and start-up activities, client and company sponsored meetings, trainings, industry related seminars, forums, and conventions
  • A bachelor of science in electrical, mechanical, or chemical engineering, or a related degree (preferred)

Responsibilities

  • Design automation control systems; develop project specifications, documentation, and drawings for a variety of high speed and other automated manufacturing processes
  • Participate in various automation project phases including software configuration and testing, commissioning, installation, and start‑up
  • Assume accountability for complete project execution including team leadership, SCADA design, PLC and HMI programming, and site start‑up support of integrated systems
  • Maintain and grow solid client relationships
  • Troubleshoot packaging lines, process systems, and software systems
  • The ability to successfully execute multiple project responsibilities with minimal supervision
  • Make an impact day‑to‑day with your skills and expertise, strengthening that relationship with our clients and team

Skills

Automation experience
HMI/SCADA/PLC design
Allen-Bradley PLCs
PanelView HMIs
Industrial networks
FactoryTalk Suite
Intellution Suite
Wonderware Suite
VisualBasic/C#/Java
Engineering consulting
Client interaction
Troubleshooting
Travel willingness
Communication skills
Leadership

Education

Bachelor of Science in Electrical/Mechanical/Chemical Engineering

Tools

FactoryTalk Suite
IntellutionSuite
Wonderware Suite
VisualBasic/C#/Java

Job description

Barry-Wehmiller Companies Inc. is seeking a Sr. Controls Engineer to join BW Design Group across our US offices.

You will design automation control systems, lead project phases, and collaborate with clients to deliver high‑speed manufacturing solutions. The role requires deep experience with HMI/SCADA/PLC design, Rockwell Allen‑Bradley PLCs, and integration across packaging, life sciences, and beverage sectors.

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