Senior Additive Manufacturing Engineer — Navy Submarine

Serco; Maryland; On-site; USD 140,000 - 190,000; Full time

Job summary

Serco Inc. is seeking a Senior Additive Manufacturing Engineer to support PMS450 and Navy submarine programs in the Washington, DC area. You will design, develop, and test AM processes, focusing on machines, software, part design, and optimization to deliver reliable submarine components.

You will collaborate with cross-functional teams, review production data, and propose strategies to mitigate risks while enhancing print quality and process efficiency. A DoW Secret clearance is required.

Qualifications

• Must possess an active DoW Secret security clearance.
• Bachelor’s degree in mechanical engineering, or other engineering disciplines.
• Minimum 10 years of experience in propulsion component design or development of metallic additive technologies.
• Excellent communications and analytical skills; able to meet with program officials and influence actions needed to meet technical program milestones.
• Experience briefing senior leaders.
• Proficient with MS Office products i.e., Excel, PowerPoint, Word, and Outlook.
• Must have the ability to work both in a team environment and independently, and often under short, multiple deadlines.
• The ability to travel up to 10%.

Responsibilities

• Lead engineering design, development, and testing of additive manufacturing processes focused on powders and part design.
• Provide AM engineering consulting support and participate in technical reviews.
• Review and evaluate production design data; prepare and test AM engineering changes; analyze production feasibility.
• Advise on risk mitigation strategies related to migration and schedule.
• Collaborate with Materials Engineers to refine print parameters and alloys; optimize part design.

Skills

Clearance: DoW Secret

Communication

Analytical skills

Team leadership

Independent work

Problem solving

DOE planning

Navy program experience

Willingness to travel

Education

Bachelor’s degree in mechanical engineering

Master’s degree in aeronautical/astronautical/mechanical engineering

Tools

FEMAP

ANSYS

Topology optimization software

Additive equipment operation

Job description

Serco Inc. is seeking a Senior Additive Manufacturing Engineer to support PMS450 and Navy submarine programs in the Washington, DC area. You will design, develop, and test AM processes, focusing on machines, software, part design, and optimization to deliver reliable submarine components.

You will collaborate with cross-functional teams, review production data, and propose strategies to mitigate risks while enhancing print quality and process efficiency. A DoW Secret clearance is required.