Principal Scientist, Bioreactor CFD & Scale-Up

Merck & Co.

West Point (PA)

Hybrid

USD 173,000 - 273,000

Full time

3 days ago
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Job summary

Merck & Co. seeks a Principal Scientist to lead CFD and engineering simulation for bioreactor scale-up in the Digital Insights team of DSCS.

You will apply first-principles modeling and physics-based simulations to inform scale decisions across development to manufacturing scales in biologics and downstream operations. You will mentor scientists, design scale-down models, and drive standards for simulation workflows while collaborating with process development and analytical teams to ensure

Qualifications

  • PhD/MS/BS with relevant industrial/pharma experience.
  • Strong background in transport phenomena and gas–liquid mass transfer.
  • Hands-on CFD in stirred-tank and gas–liquid systems.
  • Experience validating simulations with experimental data.
  • Ability to mentor others and lead modeling projects.

Responsibilities

  • Lead CFD and engineering simulation of bioreactor mixing and gassing to define scale equivalence.
  • Design scale-down models reproducing manufacturing-scale hydrodynamics.
  • Extend modeling to harvest and downstream operations to assess risk to product quality.
  • Own end-to-end project execution: framing, meshing, solver setup, validation.
  • Support site characterization studies and scale-up strategies.
  • Mentor junior scientists and shape modeling roadmap.
  • Establish standards for simulation workflows and HPC usage.
  • Collaborate cross-functionally to inform scale decisions.

Skills

CFD expertise
Transport phenomena
Python scripting
MATLAB scripting
Scale-up modeling
Process modeling
Multiphysics understanding
Scientific leadership

Education

PhD in Chemical/Mechanical/Bioengineering/related field
MS in Chemical/Mechanical/Bioengineering/related field
BS in Chemical/Mechanical/Bioengineering/related field

Tools

M-Star CFD
ANSYS Fluent
STAR-CCM+
COMSOL
OpenFOAM

Job description

Merck & Co. seeks a Principal Scientist to lead CFD and engineering simulation for bioreactor scale-up in the Digital Insights team of DSCS.

You will apply first-principles modeling and physics-based simulations to inform scale decisions across development to manufacturing scales in biologics and downstream operations. You will mentor scientists, design scale-down models, and drive standards for simulation workflows while collaborating with process development and analytical teams to ensure

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