Night-Shift Senior Process Control Tech — Die Casting

KingRecruitingServices; Cedarburg (WI); On-site; USD 47,000 - 66,000; Full time

Benefits offered by this job

Health/dental/vision benefits

401(k) match

Bonus opportunities

Attendance PTO hours

Job summary

KingRecruitingServices in Cedarburg, WI seeks a 3rd Shift Senior Process Control Technician for a leading North American die casting facility. You will monitor high-pressure aluminum die casting process parameters, analyze defects, optimize settings, and support quality with real-time data.

This direct-hire role offers hourly earnings up to $41, plus a performance bonus, 401(k) match, comprehensive health/dental/vision, and attendance PTO.

Qualifications

• Job Stability Required: Demonstrated career stability with a strict requirement of at least 2+ years of tenure at each previous employer.
• 2+ years of hands-on experience in process control within a manufacturing environment (aluminum die casting, plastic injection molding, or metalworking preferred).
• Must reside within a 45‑minute maximum commute of the Cedarburg / Greater Milwaukee, WI area.
• High School Diploma or GED required; technical diploma or vocational degree in manufacturing technology or metallurgy preferred. Must be fully authorized to work in the United States without sponsorship.

Responsibilities

• Monitor Process Parameters: Continuously track and analyze critical variables including melt temperatures, shot profiles, injection speeds, intensification pressures, cycle times, and die lubrication.
• Analyze & Resolve Casting Defects: Perform root-cause analysis on defect issues such as porosity, cold shuts, soldering, blisters, flash, misruns, and thermal shrinkage.
• Optimize Machine Parameters: Set up, fine-tune, and validate die casting process parameters for new product launches, die tryouts, and existing production runs.
• Maintain Process Standardization: Establish, document, and maintain accurate process setup sheets and operating instructions for setup techs and machine operators.
• Execute Production Trials: Collaborate with quality and engineering teams to validate process changes, improve first-pass yield, and minimize scrap rates.
• Support Quality & Inspection: Utilize real-time process monitoring systems and review X-ray inspection data to ensure parts meet customer specifications.
• Train Floor Personnel: Coach and train machine operators and setup technicians on standardized process parameters and operational best practices.

Skills

Process monitoring

Analytical aptitude

Problem solving

Education

High School Diploma or GED

Technical diploma or vocational degree in manufacturing technology or metallurgy

Tools

X-ray inspection systems

Process monitoring software

Job description

KingRecruitingServices in Cedarburg, WI seeks a 3rd Shift Senior Process Control Technician for a leading North American die casting facility. You will monitor high-pressure aluminum die casting process parameters, analyze defects, optimize settings, and support quality with real-time data.

This direct-hire role offers hourly earnings up to $41, plus a performance bonus, 401(k) match, comprehensive health/dental/vision, and attendance PTO.