Master - Pocket Coil (Salary)

Sherwood Bedding Group; Orlando (FL); On-site; USD 70,000 - 100,000; Full time

Job summary

Sherwood Bedding Group in Orlando is seeking a highly skilled Pocket Coil Master Mechanic to troubleshoot, maintain, repair, and optimize high-speed pocket coil production equipment and related assembly systems. The candidate will diagnose complex mechanical, electrical, pneumatic, and controls issues and restore production with minimal downtime.

Direct Lian Rou experience preferred; however, candidates with advanced experience maintaining comparable automated machinery will be considered.

Qualifications

• Hands-on experience with automated production equipment.
• Ability to read electrical schematics and mechanical drawings.
• Strong trouble-shooting skills across mechanical, electrical, pneumatic and controls.
• Experience with automated packaging/mattress manufacturing equipment is a plus.

Responsibilities

• Diagnose and repair faults on pocket coil production equipment and assembly systems.
• Respond to breakdowns and minimize downtime with efficient repairs.
• Perform preventive and predictive maintenance and calibrations.
• Troubleshoot servo-driven systems, motors, sensors, conveyors, HMIs, and PLC-related faults.
• Document repairs and parts used, and support operators and maintenance team.

Skills

High-speed automated production

Electrical troubleshooting

Mechanical troubleshooting

Servo-driven systems

Reading schematics/drawings

Tools

Allen-Bradley PLCs

Siemens PLCs

Mitsubishi PLCs

Servo drives

Pneumatic systems

Job description

Position Summary

We are seeking a highly skilled Pocket Coil Master Mechanic to troubleshoot, maintain, repair, and optimize Lian Rou pocket coil production equipment and related assembly systems. The successful candidate will independently diagnose complex mechanical, electrical, pneumatic, and controls-related issues and restore equipment to production with minimal downtime. Direct Lian Rou experience is strongly preferred; however, candidates with advanced experience maintaining comparable high-speed automated manufacturing equipment will be considered.

Essential Duties And Responsibilities

• Diagnose and repair mechanical, electrical, pneumatic, and controls-related faults on pocket coil production equipment and assembly systems.
• Respond to equipment breakdowns, identify root causes, and complete repairs efficiently to minimize production downtime.
• Perform preventive and predictive maintenance, component replacements, calibration, alignment, and precision mechanical adjustments.
• Troubleshoot servo-driven systems, motors, sensors, conveyors, pneumatic components, HMIs, and PLC-related machine faults.
• Read and interpret electrical schematics, mechanical drawings, technical manuals, and fault information; verify machine timing and operation after repairs.
• Identify recurring failures, implement corrective actions, and document repairs, parts used, and follow-up work.
• Provide technical support to machine operators and maintenance team members while following all safety and lockout/tagout procedures.

Required Qualifications

• Advanced hands-on experience troubleshooting and repairing high-speed automated production equipment.
• Strong mechanical troubleshooting skills and the ability to diagnose electrical and mechanical faults independently.
• Experience with servo-driven machinery, sensors, motors, conveyors, and pneumatic systems.
• Ability to read electrical schematics, mechanical drawings, and technical manuals.
• Working knowledge of preventive and predictive maintenance practices.
• Ability to perform complex troubleshooting and repairs with limited supervision in a fast-paced production environment.

Preferred Qualifications

• Direct experience maintaining and repairing Lian Rou pocket coil machines.
• Experience with pocket coil or spring manufacturing, wire-forming equipment, packaging automation, mattress manufacturing equipment, or similar automated machinery.
• PLC troubleshooting experience with Allen-Bradley, Siemens, Mitsubishi, or comparable platforms.
• Experience troubleshooting HMIs and making equipment parameter adjustments.
• Experience with servo drives and motion-control systems, including machine timing, alignment, calibration, and precision adjustments.

Comparable Equipment Backgrounds Considered

• Automated packaging equipment or high-speed assembly machines.
• Roll-forming or wire-forming equipment.
• Automated textile, converting, or mattress manufacturing equipment.
• Robotics, servo-driven automation, or mechatronics systems.

Minimum Fit Requirements

This is not a general facilities maintenance role. Candidates must have hands-on experience maintaining automated production equipment and must be capable of electrical troubleshooting. Experience limited primarily to basic preventive maintenance, lubrication, belts, bearings, or facility repairs will not meet the requirements of this senior-level position.

What Success Looks Like

A successful Pocket Coil Master Mechanic can approach a downed machine, interpret the fault, systematically troubleshoot electrical, pneumatic, mechanical, or controls-related issues, make precise repairs and adjustments, and safely return the equipment to production with minimal downtime.