Lean Manufacturing Process Engineer: Lead Kaizen & Automation

Ralliant; Village of Fairport (NY); On-site; USD 66,900 - 124,300; Full time

Job summary

Ralliant is seeking a Process Engineer to analyze and optimize manufacturing processes, plan equipment layouts, and lead Kaizen initiatives across the plant. You will drive improvements with DMAIC/Lean methods, support quality systems, and collaborate with cross-functional teams to reduce cycle times and improve outcomes.

The role requires 7+ years in lean manufacturing, strong analytical skills, and hands-on ability with tooling and automation.

Qualifications

• BS in Electrical, Mechanical, Electro-Mechanical, Industrial Engineering or equivalent.
• Minimum 7+ years in a lean manufacturing environment.
• Familiarity with statistical methods and software (Minitab, JMP).
• Proficient in database tools and ability to use programming language for databases & reporting.
• Experience in process improvement and knowledge of DMAIC, Six Sigma, Lean, SPC.
• DFM or Lean production flow knowledge.
• Proficient with spreadsheets for analysis.
• Working knowledge of LabVIEW and SolidWorks preferred.
• Knowledge of ISO 9001 and quality tools (MSA, R&R, PFMEA).
• Hands-on mechanical ability to solve tooling and equipment challenges.
• Strong teamwork, communication, and ability to handle multiple priorities.
• Experience integrating automation and vision systems; CAPEX project mgmt.

Responsibilities

• Investigates, analyzes, develops, and improves processes for new and existing products.
• Plans equipment layout and workflow for safe, efficient resource use.
• Leads Kaizen and continuous improvement aligned with RBS principles (standard work, one-piece flow, visual controls, 5S, variability reduction).
• Develops methods, tooling, test systems, and machine designs to reduce cycle time and raise productivity/quality.
• Plans and executes manufacturing engineering projects; performs RCA (5 Why, 8D) and drives CAPA actions.
• Ensures work adheres to quality standards; supports health, safety, and environmental rules.
• Collaborates across teams on tools, capabilities, and cross-functional initiatives.

Job description

Ralliant is seeking a Process Engineer to analyze and optimize manufacturing processes, plan equipment layouts, and lead Kaizen initiatives across the plant. You will drive improvements with DMAIC/Lean methods, support quality systems, and collaborate with cross-functional teams to reduce cycle times and improve outcomes.

The role requires 7+ years in lean manufacturing, strong analytical skills, and hands-on ability with tooling and automation.