Manufacturing Process Engineer: Lean & Automation

Executive Alliance; Yaphank (NY); On-site; USD 80,000 - 120,000; Full time

Job summary

Executive Alliance is seeking a Manufacturing Engineer in the United States to design, develop, and improve manufacturing processes, procedures, and layouts to meet production goals. You will identify cost-effective improvements, including automation, tooling upgrades, and workflow optimizations.

You will collaborate with design engineers and production managers, support operations with root cause analysis, and drive Lean initiatives to reduce waste and boost throughput.

Qualifications

• Bachelor's degree in mechanical, industrial, or manufacturing engineering with 5+ years of experience.
• Strong knowledge of manufacturing processes, including machining, assembly, fabrication, and automation.
• Proficient in process optimization, Lean Manufacturing, and quality improvement methodologies.
• Familiarity with CAD/CAM software and manufacturing simulation tools.
• Experience with statistical analysis, data-driven decision-making, and process control techniques.
• Excellent problem-solving, analytical thinking, and decision-making skills.
• Strong communication and interpersonal skills.

Responsibilities

• Design, develop, and improve manufacturing processes, procedures, and layouts to meet production goals
• Identify and implement cost-effective process improvements, including automation and tooling upgrades
• Conduct time and motion studies, process flow analysis, and capacity planning to maximize efficiency and throughput
• Collaborate with cross-functional teams, including design engineers and production managers, to ensure seamless integration of processes
• Provide technical support and guidance to production teams to resolve manufacturing issues and achieve production targets
• Investigate and troubleshoot process failures, quality problems, and equipment malfunctions, and implement corrective actions
• Develop and maintain production documentation, including work instructions, process specifications, and standard operating procedures (SOPs)
• Perform root cause analysis and implement preventive measures to minimize production downtime and ensure product quality
• Drive continuous improvement initiatives using Lean Manufacturing principles, such as 5S, Six Sigma, and Kaizen
• Identify and eliminate waste, reduce variability, and streamline production processes to optimize productivity and reduce costs
• Lead or participate in cross-functional teams to implement lean tools and techniques and foster a culture of continuous improvement
• Conduct regular process audits and performance evaluations to track progress and identify areas for further improvement
• Identify, evaluate, and recommend new equipment, tools, and technologies to improve manufacturing processes and capabilities

Skills

Problem-solving

Analytical thinking

Communication

Decision-making

Teamwork

Education

Bachelor's degree in mechanical, industrial, or manufacturing engineering

Tools

CAD/CAM software

Manufacturing simulation tools

Statistical analysis software

Job description

Executive Alliance is seeking a Manufacturing Engineer in the United States to design, develop, and improve manufacturing processes, procedures, and layouts to meet production goals. You will identify cost-effective improvements, including automation, tooling upgrades, and workflow optimizations.

You will collaborate with design engineers and production managers, support operations with root cause analysis, and drive Lean initiatives to reduce waste and boost throughput.