Die Cast Changeover Tech – High-Pressure Aluminum, 2nd Shift

6 Degrees Search; Cedarburg (WI); On-site; USD 47,000 - 66,000; Full time

Benefits offered by this job

Health benefits

401(k) match

Attendance PTO bonus hours

Job summary

6 Degrees Search is hiring a Die Cast Changeover Specialist for the 2nd shift in Cedarburg, WI. You will lead die changes, set machine process parameters, and rig tooling on high-pressure aluminum die casting equipment.

The role requires hands-on setup experience, strong mechanical troubleshooting, and a 45-minute commuting radius. Eligible candidates receive competitive pay, health benefits, and 401(k) match with bonuses.

Qualifications

• Demonstrated career stability with a strict requirement of at least 2+ years of tenure at each previous employer.
• Hands-on die cast setup or changeover experience in high-pressure aluminum die casting or heavy industrial manufacturing.
• Strong troubleshooting capabilities in mechanical systems, hydraulics, pneumatics, and reading complex setup sheets.
• Ability to safely operate overhead bridge cranes, forklifts, and heavy rigging equipment.
• Must reside within 45 minutes of Cedarburg, WI area and be US-authorized to work.

Responsibilities

• Execute Die Changes & Setups: Perform complete die changes and tooling setups for high-pressure aluminum die casting machines and auxiliary automation equipment.
• Set Process Parameters: Establish and fine-tune critical machine parameters including melt temperatures, hydraulic pressures, shot speeds, intensification rates, and cycle timing.
• Install Tooling & Auxiliaries: Safely rig, align, and install dies, trim tools, shot-end components, plunger systems, and cooling/lubrication lines.
• Troubleshoot Process & Quality: Diagnose and resolve setup, machine, or casting defects during startup and production runs to optimize cycle times and eliminate scrap.
• Verify System Functionality: Inspect hydraulic, pneumatic, water/cooling, and automated spray/ladle systems prior to production sign-off.
• Conduct First-Piece Inspections: Coordinate with Quality and Production to complete initial part runs and first-piece inspection approvals according to setup sheets.
• Enforce Safety Standards: Rigorously follow Lockout/Tagout (LOTO), crane safety protocols, and safe molten metal handling procedures during all setups and teardowns.

Skills

2+ years tenure

Die cast setup

Troubleshooting mechanics

Crane & forklift operations

US work authorization

Education

High School Diploma or GED

Technical/vocational training preferred

Tools

Overhead bridge cranes

Forklifts

Heavy rigging equipment

Job description

6 Degrees Search is hiring a Die Cast Changeover Specialist for the 2nd shift in Cedarburg, WI. You will lead die changes, set machine process parameters, and rig tooling on high-pressure aluminum die casting equipment.

The role requires hands-on setup experience, strong mechanical troubleshooting, and a 45-minute commuting radius. Eligible candidates receive competitive pay, health benefits, and 401(k) match with bonuses.