Powertrain Control Systems Simulation Engineer

Ford Otosan; Sancaktepe; Hybrid; TRY 300,000 - 480,000; Full time

Job summary

Ford Otosan is seeking a Powertrain Control Systems Simulation Engineer to develop and maintain MIL/HIL environments for powertrain control units across trucks, engines, and BEV programs. The role emphasizes model development, simulation accuracy, and software verification support.

You will collaborate with software, V&V, system, and calibration teams to ensure simulations reflect vehicle behavior and enable timely verification. Hybrid work is offered in Turkey's R&D context.

Qualifications

• Hands-on experience with MATLAB/Simulink/Simscape model development is a must.
• Solid understanding of control algorithms and discrete-time model development for automotive control systems.
• Experience with MIL & HIL simulation environments and software verification.
• Familiarity with automotive test and measurement tools like ETAS INCA, Vector CANape, CANalyzer, BUSMASTER.

Responsibilities

• Develop, configure and maintain MIL and HIL simulation environments for powertrain control units.
• Develop and validate plant models (engine, transmission, thermal, braking, battery, motor, etc.).
• Support testing and validation activities on MIL/HIL environments.

Skills

MATLAB/Simulink

MIL/HIL simulation

CAN/LIN protocols

dSPACE ControlDesk

ETAS INCA

Vector CANape

Vector CANalyzer

BUSMASTER

Education

BSc in Control & Automation

MSc in Control & Automation

Tools

dSPACE ConfigurationDesk

ECU-Testing tools

Job description

The Powertrain Control Systems Simulation Engineer is responsible for the development, maintenance, and continuous improvement of model-in-the-loop (MIL) and hardware-in-the-loop (HIL) simulation environments used for the software verification & validation of powertrain control units for Ford Trucks heavy commercial vehicle, engine and various electric vehicle (xEV) programs. The role focuses primarily on powertrain control system simulation, model development and supporting software verification activities.

The engineer will work closely with the software development engineers, verification and validation engineers, system engineers, calibration engineers and internal customers to ensure that the simulation environments accurately represent vehicle and powertrain behaviour and support timely, high-quality software verification.

The responsibilities are outlined below:

• Develop, configure and maintain MIL and HIL simulation environments used for powertrain control units’ software verification and validation.
• Develop, integrate and validate plant models (engine, transmission, thermal, braking, battery, electric motor, camera, environment etc.) required for simulation environments.
• Support and execute testing and validation activities on MIL and HIL simulation environments.
• Support internal customers by preparing simulation platforms and supporting software verification test cases on simulation platforms.
• Investigate test failures by reviewing simulation data, software behaviour and requirements, and coordinate with engineering teams responsible for solutions.
• Support wiring harness, configuration and commissioning of HIL hardware and control units in the simulation laboratory.
• Use MATLAB/Simulink, dSPACE ControlDesk, dSPACE ConfigurationDesk, ETAS INCA, Vector CANape, Vector CANalyzer, BUSMASTER and related tools to establish simulation environment, automate and execute test cases.
• Record and analyse controller area network (CAN), and local interconnect network (LIN) communication protocol data to verify behaviour of simulation platforms and control unit software.
• Measure, record, and analyse electrical signals via measurement devices to verify behaviour of simulation platform and control unit software.
• Track simulation platform software/hardware configuration and ensure platforms are kept up to date with the latest control unit software levels.
• Support continuous improvement and automation of simulation environments and test processes.
• Act as a technical point of contact between the simulation team and software/system engineering teams.
• Create training documents or presentations for simulation environments process, tool/software usage
• Maintain and report the inventory of control units, simulation tools, software licenses and laboratory usage; ensuring accurate tracking and effective communication with stakeholders.
• Represent the HIL laboratory during internal and external visits by presenting laboratory capabilities, simulation technologies and ongoing engineering activities.
• Support the organization, arrangement and maintenance of the simulation laboratory to ensure a safe and productive working environment.

REQUIREMENTS

• Hands-on experience with MATLAB/Simulink/Simscape model development is a must.
• Solid understanding of control algorithms, open-loop and closed-loop simulation methodologies, and discrete-time model development for automotive control systems.
• Professional or educational experience in MIL & HIL simulation environments, automotive control systems, or software verification is an advantage.
• Understanding of hardware signal types commonly used in automotive and their characteristics, including analog, digital, PWM, frequency and communication signals is a plus.
• Experience with using laboratory measurement equipment to monitor, analyse and record various electrical signals for troubleshooting and validation activities is an advantage.
• Experience with HIL simulation platforms and interface programs such as dSPACE ControlDesk and dSPACE ConfigurationDesk is a plus
• Experience with automotive test and measurement tools such as ETAS INCA, Vector CANape, ECU-Test, Vector CANalyzer, BUSMASTER.
• Strong understanding of automotive communication networks; knowledge of CAN, J1939, and LIN protocols.
• Basic understanding of model-based software development, system requirements, and software requirements.
• Knowledge of internal combustion engine (ICE) and battery electric vehicle (BEV) powertrain architectures and related differences is an advantage.
• Interest or knowledge of powertrain systems (engine, transmission, electric motor, battery etc..) and control units.
• Basic knowledge of functional safety, cybersecurity and Automotive SPICE is a plus.
• BSc Degree in Control and Automation, Mechatronics, Electrical, Electronics, Mechanical, Automotive Engineering
• MSc Degree in Control and Automation, Mechatronics, Electrical, Electronics, Mechanical, Automotive Engineering
• Strong interpersonal and communication skills with the ability to build effective relationships across engineering teams.
• Able to communicate clearly with different stakeholders and obtain the support required to resolve issues.
• Self-motivated and willing to investigate technical problems, research new simulation techniques and control system architectures, and continuously enhance engineering knowledge.
• Highly interested in automotive technologies, control systems and simulation.
• Comfortable working hands-on with simulation hardware, laboratory equipment and engineering tools.
• Willing to spend time in the simulation laboratory for commissioning and testing activities.
• Proactive, energetic and willing to take action in dynamic and time-critical situations.
• Demonstrates ownership and accountability for simulation platform development and test execution.
• Demonstrates data-driven and analytical approach to troubleshooting and decision-making.

Role Location

When You Start Your Career In "Ford Otosan";

• We have hybrid working model and you can enjoy being part of an agile team.
• Youll become a member of Koç Pension Foundation
• You and your loved ones will enjoy the benefits of KoçAilem
• Youll choose the side benefits with Flextra

The only criterion evaluated in the recruitment and employment is suitability for the job; equal opportunity is provided without any discrimination.

What About Us?

Ford Otosan, being one of the top three exporting companies in Turkey since 2004, has achieved 13 consecutive years of automotive industry championship and is Turkiye goods product export champion for 9 years in a row. Ford Otosan operates in 4 main centers with its Gölcük and Yeniköy Plants in Kocaeli, Eskişehir Plant in Eskişehir, Sancaktepe R&D Center and Spare Parts Warehouse in İstanbul and Craiova Plant in Romania employs more than 20,000 people. Kocaeli and Eskişehir Plants are listed among Ford's 'Best Vehicle Production Centers' and Eskişehir is the only factory in Turkiye that can produce vehicles, engines, and powertrains in the same center.

Ford Otosan, standing out with its sensitivity regarding social responsibilities, also carries out several social responsibility projects in many fields including education, healthcare, culture, arts, and sports on “Future. Now” vision. Ford Otosan, also carrying out awareness studies on gender equality since 2013 with the understanding of "Equality at Work", became the only automotive and the first and only industrial company from Turkiye to be included in the Bloomberg Gender-Equality Index in 2021.

The building blocks of our new corporate culture, which we call “Dynamic Balance”, our values are mutual trust and respect, value each other and affection, openness to change and innovation, open and transparent communication.

A common culture brings us to a common sense and purpose, helps us to work in a positive atmosphere of trust, ties us closer and helps us to reach a stronger future all together.