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The Client of Eram Talent is seeking a senior Test Engineer specialized in mechanical functional and performance testing of overhaul rotating equipment, with emphasis on steam turbines or pumps. You will plan, execute, and interpret tests, ensuring instrumentation accuracy and compliance with industry standards.
With 15+ years in rotating equipment and hands-on experience in turbine or pump repair, overhaul, and testing, you will lead diagnostics, root cause analysis, and technical reporting
The primary responsibility of this role is to plan execute and evaluate mechanical functional and performance testing of overhauled rotating equipment with a specialization in either industrial steam turbines or pumps The role requires strong technical expertise in equipment assembly testing procedures instrumentation vibration analysis performance evaluation troubleshooting and quality assurance to ensure equipment reliability safety and compliance with applicable industry standards
Review equipment drawings technical specifications overhaul reports repair scopes and testing requirements to establish appropriate test procedures operating conditions and acceptance criteria Develop and review test plans verify test rigs and systems and ensure the availability and calibration of required instrumentation Ensure testing activities comply with applicable industry standards client specifications quality requirements and workshop safety procedures
Execute mechanical functional and performance testing of overhauled rotating equipment specializing in either steam turbines or pumps For turbine testing perform slow-roll uncoupled run overspeed trip governor trip-and-throttle valve lubrication vibration temperature and leakage tests as applicable For pump testing conduct hydrostatic mechanical running and performance tests including the evaluation of flow rate differential head pressure power consumption efficiency vibration bearing temperature and leakage as applicable Verify equipment operating conditions test-system readiness instrumentation accuracy safety interlocks and protective systems before and during testing
Evaluate test results against approved procedures manufacturer specifications contractual requirements and applicable testing standards For turbines assess speed steam conditions power output efficiency heat rate valve response and governor stability as applicable For pumps evaluate head-flow characteristics efficiency power requirements operating curves and performance against specified duty points and acceptance criteria Interpret test data identify performance deviations and recommend corrective actions to achieve the required operating and acceptance parameters
Diagnose mechanical and performance-related issues including excessive vibration bearing problems shaft misalignment thermal effects lubrication issues abnormal temperatures leakage and instability For turbines investigate rotor dynamics steam-path losses governor malfunctions trip-system issues and lubrication-related failures For pumps investigate cavitation hydraulic instability inadequate flow or head seal leakage impeller-related issues bearing failures and abnormal operating conditions Conduct root cause analysis RCA recommend corrective and preventive actions and validate equipment performance through retesting where required
Prepare and review test procedures inspection records calibrated-instrument lists performance curves certified test reports deviation reports and technical recommendations Document test results identify non-conformities and coordinate corrective actions with repair assembly inspection and quality teams Ensure complete technical documentation and verification of acceptance criteria before recommending equipment release to service
Provide technical guidance on rotating equipment assembly rotor and shaft inspection bearing and seal clearances alignment and mechanical integrity verification Support workshop teams in resolving assembly repair testing and performance-related issues Collaborate with engineering maintenance quality and workshop personnel to improve equipment reliability testing effectiveness and compliance with technical requirements
Bachelor's degree in Mechanical Engineering from a recognized and approved program.
At least 15 years of rotating equipment experience, including a minimum of 8 years of relevant hands-on experience in industrial steam turbine or pump repair, overhaul, assembly, diagnostics, or testing.
Demonstrated practical experience in either steam turbine testing or pump testing, including mechanical running tests, performance evaluation, troubleshooting, and technical reporting.
Strong knowledge of rotating equipment fundamentals, vibration analysis, rotor dynamics, shaft alignment, bearings, seals, lubrication systems, and machinery protection.
Experience with mechanical and performance testing instrumentation, including vibration, temperature, pressure, flow, speed, and power measurement systems.
Ability to interpret technical drawings, equipment specifications, test procedures, performance curves, and applicable industry standards.
Proven capability in root cause analysis, technical problem-solving, performance assessment, and preparation of detailed engineering reports.