Forging Sr. Engineer

Tuwaiq Casting & Forging Company; Eastern Province; On-site; SAR 180,000 - 280,000; Full time

Job summary

Tuwaiq Casting & Forging Company is seeking a Senior QC Engineer - Forging to lead quality control across forging operations. You will drive QC procedure implementation, manage NCRs, and plan inspections to ensure product conformance to APIs and internal standards.

The role requires extensive experience in quality inspection, root-cause analysis, and coordination with third-party inspectors, with a focus on minimizing defects and improving process efficiency.

Qualifications

• Bachelor degree in a relevant engineering field.
• Minimum 5 years of QA/QC experience in manufacturing, preferably forging.
• Experience or knowledge of API Q1 and API 20B is preferred.
• Knowledge of ISO 9001 and APIQ1 certifications is desirable.

Responsibilities

• Drive QC procedures across the forging shop per org procedures and expectations.
• Control non-conforming product per NCR procedures including internal NCR management.
• Prepare forging ITP and product inspection plans for internal and external use.
• Perform inspections on raw materials, in-process components, and finished forgings per standards and API 20B.
• Record inspection results and analyze data to identify trends and issues.
• Manage day-to-day inspection activities on the forging shop floor.
• Liaise with third-party inspection agencies for inspections and related activities.
• Ensure final product clearance meets the quality requirements.

Skills

Strong analytical thinking

Problem solving

Attention to detail

MS Office

Education

Bachelor's degree in Mechanical Engineering, Materials Science, Industrial Engineering

Tools

Calipers

Micrometers

CMM

Ultrasonic testers

NDE methods

Job description

Position Title: Sr. QC Engineer - Forging

Position ID: QLTY-016

Department: Quality

Function: Quality Control

Reports To: QC Manager

Job Purpose

To ensure that all forging products meet internal quality standards and customer specifications by implementing and maintaining effective quality control processes. The Quality Control Engineer plays a critical role in minimizing defects, improving production efficiency, and ensuring compliance with industry standards and certifications.

Job Responsibilities

Quality Inspection and Control

• Drive the QC procedure implementation across the forging shop as per the organization procedure and expectations
• Controlling of non-conforming product within the plant as per the NCR procedure including the internal NCR management
• Preparation of forging ITP and product inspection plan for both internal & external to ensure the product quality
• Perform quality inspections on raw materials, in-process components, and finished products related to forging in accordance with material standards and API 20B requirements
• Record inspection results and analyze quality data to identify trends and issues
• Manage the day-to-day inspection activities in the forging shop floor
• Liaise with third party inspection agencies for the inspection and related activity
• Responsible for final product clearance as per the quality requirements.

Problem Solving and Continuous Improvement

• Analyze root causes of defects and establish corrective and preventive actions
• Provide quality feedback to improve production processes.

Quality System Management

• Maintain and improve quality management systems such as ISO 9001 and APIQ1
• Manage the customer or third-party audit along with QA.

Inspection Equipment Management

• Manage calibration and maintenance of inspection equipment
• Operate equipment to ensure measurement accuracy.

Requirements

Education

• Bachelor's degree in Mechanical Engineering, Materials Science, Industrial Engineering, or a related field.

Experience

• Minimum 5 years of experience in quality control within a manufacturing environment, preferably in heavy open die forging
• Experience or knowledge in API Q1 and 20B is preferred.

Technical Skills

• Proficiency in using inspection tools (e.g., calipers, micrometers, CMM, ultrasonic testers)
• Familiarity with quality inspection such as visual and NDE methods
• Understanding of metallurgical properties and heat treatment processes
• Casting visual and NDE inspection
• Exposure to ASTM / EN standards related to casting industry
• Well versed knowledge on the API Q1 and 20B related to the forging process.

Certifications

• NDE ASNT / ISO 9712 Level II.

Soft Skills

• Strong analytical thinking, problem-solving ability, attention to detail, and effective communication skills
• Good working knowledge on MS Office.