Job Summary We are looking for an experienced Forging Shop Supervisor to oversee and coordinate heavy forging operations involving a 45 MN Hydraulic Press and Forging Manipulator The role involves supervising production activities managing manpower ensuring equipment efficiency maintaining product quality and achieving production targets while adhering to safety standards
Key Responsibilities
- Supervise daily forging shop operations using 45 MN hydraulic presses and manipulators
- Plan and coordinate forging activities according to production schedules and work orders
- Oversee billet heating, reheating, transfer, pressing, forging, cooling and material handling
- Monitor forging parameters including temperature, reduction ratio and deformation sequence
- Coordinate with furnace, quality, maintenance, production planning and inspection departments
- Monitor production output, productivity, material utilization and process efficiency
- Ensure forged products meet approved drawings, specifications and quality requirements
- Identify and address forging defects such as cracks, laps, underfill, scale defects and dimensional deviations
- Ensure proper selection and condition of forging dies and tooling
- Allocate manpower and supervise operators and skilled workers
- Ensure compliance with HSE procedures, PPE requirements and 5S standards
- Coordinate preventive and corrective maintenance activities
- Maintain production records, shift reports and equipment logs
- Train and guide operators and ensure effective shift handovers
Job requirements Required Experience
- 8 12 years of experience in heavy forging or steel forging operations
- Strong experience with large hydraulic forging presses
- Experience with 45 MN or higher-capacity forging presses is highly preferred
- Hands‑on experience with forging manipulators
- Experience in open‑die forging and heavy steel forging
- Previous supervisory experience in a forging shop is mandatory
- Experience in steel casting and forging heavy engineering or metallurgical plants is preferred
Technical Skills
- Hydraulic Forging Press Operations 45 MN or above
- Forging Manipulator Operations
- Open‑Die and Heavy Forging
- Billet Heating and Reheating
- Hot Forging Operations
- Forging Process Parameters
- Forging Dies and Tooling
- Temperature Control
- Quality Inspection and Defect Identification
- Production Planning and Coordination
- HSE and 5S
Educational Qualification
Diploma or Bachelor s Degree in Mechanical Engineering Metallurgy Production Engineering or a related technical discipline
Key Competencies
- Strong leadership and manpower management
- Excellent knowledge of heavy forging operations
- Troubleshooting and decision‑making abilities
- Production planning and coordination
- Strong commitment to quality and workplace safety