Plant Head

Birla Carbon; Hinoba-an; On-site; PHP 3,762,000 - 5,643,000; Full time

Job summary

Birla Carbon seeks a Plant Operations professional to plan and organise resources for high productivity and safety across its cement/RMC operations. The role emphasizes maximizing capacity utilisation and cost-effective execution while maintaining strict safety standards.

You will address multiple KRAs, including customer feedback resolution, training, maintenance planning, production execution and adherence to environmental and safety norms, coordinating with plant heads, vendors and

Qualifications

• Plan and organise the resources for high productivity and safety compliance.
• Coordinate with plant heads, vendors and government agencies to ensure safety and compliance.
• Focus on maximizing capacity utilisation and cost-effective operations.

Responsibilities

• Resolve day-to-day customer grievances related to cracks, workability, slump control, pumping issues, cube failures and take corrective actions.
• Address environment pollution grievances from neighbouring communities and ensure adherence to environmental norms.
• Design and implement periodic preventive maintenance for plants and machinery and track spare parts lifecycle.
• Plan commissioning of plants and ensure gaps in projects are closed.
• Deploy manpower at site for pours and optimize route plans and site access for timely execution.
• Ensure safety adherence and compliance with safety standards and procedures at all plants.

Job description

At the Aditya Birla Group, our Corporate Vision is aligned and intricately woven with our People Vision.

Designation :

Organization : Cement

Job Description:

Job Purpose

To plan and organise the resources for high productivity, optimum resource utilisation with operational excellence including safety and statutory compliances.

The RMC Industry is highly fragmented and very competitive. As a major RMC player we face competition from other organised players and local players which makes superior service delivery along with quality products important for good margins. There is huge growth in infrastructure which opens up opportunities for setting up commercial and dedicated plants. The plant and its resources need to be cost effective with focus on maximizing capacity utilisation. This makes it imperative for each plant to be efficient and profitable. The plant employees need to be focused and deliver high performance in each of their KRAs and accountabilities.

Key Result Areas

KRA (Accountabilities) (Max 1325 Characters)

Supporting Actions (Max 1325 Characters)

KRA1 Customer Feedback Resolve day to day customer grievances related to cracks, workability, slump control, pumping issues cube failures etc. and take corrective and preventive actions based on site feedback

KRA10 Sustainability Address any environment pollution related grievances from the neighbouring communities adjacent to the plants
Ensure adherence of environmental or anti-pollution norms set up by the government at plant
Track and control the water usage, energy usage, and CO2 emission or emission of dust/particulate matter and other pollutants/wastes at plant

KRA2 Training and Development
Vendor Management Create and provide opportunity for knowledge enhancement through Training, Seminars, Conferences etc.
Conduct monthly meeting with equipment vendors to improve resource optimization

KRA3 Maintenance Management
MIS
Planning & Budgeting Design and implement periodic preventive maintenance for plants and machinery and ensure vendors follow the mandatory safety guidelines
Ensure maintenance cost is in line with the budget
Track the life cycle of each of the spare parts
Conduct physical stock measurement and reconciliation
Prepare, consolidate and analyze Plant plan and budget

KRA4 Planning & Scheduling for Plant Commissioning Ensure certification from the respective Plant Heads after successful commissioning of the plant ensuring all gaps in the projects commissioning are closed

KRA5 Product Delivery Deploy manpower at site for smooth execution of pours
Optimize the route plan for TMs for their safe and timely passage
Perform site appraisal prior to pour with respect to determining the shortest motor able route, condition of site, matching of time of pour with client, measurement if required and QC infrastructure of client
Plan the installation of Pumps and pipelines, movement of TMs and movement of Application engineers to the concreting site

KRA6 Product Rate Ensure closure of sales targets (as per role specific KPIs and targets) within the price range specified in the SOP

KRA7 Production Execution Assess the available equipment back-up for execution of order
Track the standard deviation of the produced batch to ensure quality of concrete is within permissible limits and take corrective measures
Formulate and implement execution plan as per the production schedule

KRA8 Resource optimization Perform daily checks for optimal utilization of the batching plant and machinery
Minimize losses in case of rejections or order cancellations by diverting materials or lining up other orders

KRA9 Safety & Statutory Compliance Ensure adherence of statutory compliance of plant by liaisoning with relevant government officials (operational compliance like electrical department)
Ensure adherence to electrical safety measures in plants (usage of PPE such as Hand Gloves and shoes)
Ensure adherence to safety measures for batching plant and surrounding areas and implement lockout tag out
Communicate and ensure handholding of safety standards with the customers
Conduct hazard analysis and identify Health & Safety risks to develop control measures in order to minimize/eliminate them
Conduct Safety Audit of all the equipments in the plant as per schedule
Ensure monthly internal safety audits are completed and safety checklist are updated and tracked
Ensure that the safety procedures and compliances are followed as per safety guidelines at plants
Ensure TM and pump vendors comply safety parameters
Record all safety related observations/incidents on MySetu

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