1. Shift Operations Management
- Lead and supervise production operators and technicians during the assigned shift.
- Ensure adherence to safety, quality, and operational procedures.
- Monitor production activities and take corrective actions to resolve operational issues.
- Conduct shift handover meetings and communicate critical information.
2. Production Planning & Shipment Coordination
- Plan and prioritize daily production activities according to shipment requirements.
- Coordinate with Planning, Warehouse, Logistics, and Customer Service teams to ensure on-time delivery.
- Review production schedules and adjust priorities based on customer demand and capacity constraints.
- Monitor order fulfillment status and expedite urgent customer requirements.
3. Data Monitoring & Analysis
- Track key operational KPIs including:
- Production Output
- OEE (Overall Equipment Effectiveness)
- On-Time Delivery (OTD)
- Scrap Rate
- Yield Performance
- Downtime
- Backlog Status
- Analyze production and shipment data to identify trends, risks, and improvement opportunities.
- Prepare daily, weekly, and monthly performance reports.
- Escalate potential delivery risks to management promptly.
4. Resource Management
- Plan manpower allocation according to production requirements.
- Monitor workforce attendance, overtime, and productivity.
- Ensure adequate staffing levels to meet operational targets.
- Support training and competency development of operators.
5. Continuous Improvement
- Lead and participate in continuous improvement initiatives.
- Identify process bottlenecks affecting productivity or shipment performance.
- Support lean manufacturing, 5S, and operational excellence programs.
- Recommend process improvements to enhance efficiency and customer satisfaction.
6. Quality & Compliance
- Ensure compliance with all safety, quality, and regulatory requirements.
- Support internal and external audits.
- Investigate production deviations and implement corrective actions.
- Promote a strong safety culture within the shift team.
- On-Time Delivery (OTD)
- Production Schedule Adherence
- Shipment Fulfillment Rate
- Output Achievement vs Plan
- OEE Performance
- Scrap and Yield Performance
- Safety Performance
- Workforce Productivity
- Inventory Accuracy