Sr Maintenance Engineer- PLC Programmer

Varroc; Pune District; On-site; INR 350,000 - 550,000; Full time

Job summary

Varroc in India seeks a skilled PLC Programmer/Maintenance specialist to support production equipment. The role involves programming, debugging and troubleshooting PLCs across multiple platforms, diagnosing faults, and performing preventive and breakdown maintenance to minimize downtime.

You will work with Mitsubishi, Delta, Siemens and Allen-Bradley systems, handle electrical controls, and configure HMI interfaces and machine sequences.

Responsibilities

• PLC Programming and Troubleshooting across production equipment.
• Preventive and breakdown maintenance to minimize downtime.
• Work with PLC platforms such as Mitsubishi, Delta, Siemens, Allen-Bradley and others.
• Electrical maintenance including control panels, sensors, relays, drives and automation systems.
• HMI integration, configuration, alarms, interlocks and machine sequences.
• Identify recurring faults and implement corrective actions for reliability.
• Coordinate with Production and Maintenance teams to ensure uptime.
• Maintain PLC backups, electrical drawings and maintenance docs.
• Support continuous improvement, automation upgrades and cycle-time reductions.

Job description

Key Responsibilities

• PLC Programming & Troubleshooting: Develop, modify, debug, and troubleshoot PLC programs to ensure smooth operation of production equipment.
• Preventive & Breakdown Maintenance: Diagnose PLC-related faults and minimize machine downtime through effective corrective and preventive maintenance.
• PLC Systems: Work on PLC platforms such as Mitsubishi, Delta, Siemens, Allen-Bradley, or other relevant systems.
• Electrical Maintenance: Troubleshoot electrical circuits, control panels, sensors, relays, contactors, drives, and industrial automation systems.
• HMI Integration: Configure and troubleshoot HMI interfaces, alarms, interlocks, and machine operating sequences.
• Automation Support: Identify recurring machine faults and implement permanent corrective actions to improve equipment reliability.
• Production Support: Coordinate with Production and Maintenance teams to resolve equipment breakdowns and ensure production continuity.
• Documentation: Maintain PLC program backups, electrical drawings, breakdown reports, and preventive maintenance records.
• Continuous Improvement: Support automation upgrades, cycle-time improvements, and equipment performance enhancement.