Lead PLC - Programmer

Aumovio SE; Gurgaon; On-site; INR 800,000 - 1,200,000; Full time

Job summary

Aumovio SE is looking for an Automation Engineer in Gurgaon, India with expertise in PLC and LabVIEW programming. The ideal candidate will have 5–8 years of experience in machine maintenance and automation, preferably within the automotive or precision manufacturing domains. Responsibilities include troubleshooting automation systems, enhancing manufacturing execution systems, and leading continuous improvement initiatives. Strong teamwork, problem-solving skills, and effective communication are essential for this role.

Qualifications

• 5–8 years of experience in machine maintenance & automation, preferably in automotive or precision manufacturing.
• Technical expertise in PLC Programming and LabVIEW Programming.
• Strong problem-solving and decision-making skills.

Responsibilities

• Troubleshoot and modify PLC programs and manage systems for automation.
• Develop advanced LabVIEW applications and interface with hardware.
• Support MES on the shop floor, ensuring machine connectivity.

Skills

PLC Programming

LabVIEW Programming

Robot Programming

Problem-solving

Teamwork

Education

Diploma/B.E./B.Tech in Electrical, Electronics, Mechatronics

Tools

Omron PLC

Siemens PLC

LabVIEW

ABB Robot

Job description

Resources and Responsibilities

• 1. PLC Programming & Controls
  • Advanced programming, troubleshooting, and modification of PLC programs.
  • Hands‑on experience with:
    • Omron, Keyence, Mitsubishi, Siemens PLCs
    • Servo actuators, drives, motors, and electrical systems
• 2. LabVIEW Programming
  • Advanced LabVIEW application development including:
    • Graphical Programming (VIs & Sub‑VIs); LabVIEW RT Modules; DAQ Interfacing (6009/6221/6001), NI‑MAX configuration
    • Field instrument interfacing & hardware configuration; RS232/RS485/Modbus‑TCP communication
    • OPC communication & PLC interfacing; Data logging and application troubleshooting
• 3. Vision Systems
  • Programming and troubleshooting of industrial camera controllers:
    • Keyence & Cognex
• 4. MES Support, Digitalization & ABB Robot Operations
  • Ensure smooth functioning of MES on the shop floor.
  • Perform basic troubleshooting for MES‑machine connectivity issues; support accurate data capture for production, quality, and machine performance; contribute to digital documentation, traceability, and reporting.
  • Support basic robot movement, teaching points, and path correction; safely operate robot programs using FlexPendant; handle I/O for grippers and sensor signals; troubleshoot simple robot faults to ensure continuity of automation.
• 5. Breakdown & Preventive Management
  • Attend and troubleshoot machine breakdowns in shifts to ensure minimum downtime.
  • Provide immediate containment actions and document breakdowns in MIS; perform root cause analysis and prepare permanent corrective action reports.
  • Plan and execute Preventive Maintenance (PM) schedules; conduct predictive maintenance and equipment health checks.
  • Work towards continuous improvement and zero‑breakdown culture.
• 6. Spare Parts & Vendor Management
  • Maintain and procure spares as part of the Spare Part Management system.
  • Coordinate with Purchase and Suppliers for SC/PO/payment follow‑ups and deliveries.
  • Track and manage R&M budget and annual maintenance calendar.
• 7. Additional Technical Knowledge (Preferred)
  • Resistance welding
  • Crimping
  • Molding processes

Qualifications

• Diploma/B.E./B.Tech in Electrical, Electronics, Mechatronics, or related field.
• 5–8 years of experience in machine maintenance & automation, preferably in automotive, electronics or precision manufacturing.
• Technical expertise in PLC Programming, LabVIEW Programming, MES Integration & Digitalization, ABB Robot Programming.
• Strong problem‑solving and decision‑making skills.
• Planning and organizing (resource management & forecasting).
• Initiative‑taking and innovation mindset.
• Effective communication and escalation management.
• Teamwork, collaboration, and conflict management.