Senior Engineer - Suspension and Chassis Systems

Mahindra And Mahindra Limited; Chennai District; On-site; INR 600,000 - 1,000,000; Full time

Job summary

Mahindra And Mahindra Limited in Chennai is seeking a Senior Engineer to design and develop suspension and chassis systems for passenger and commercial vehicles. The role involves system design calculations, component sizing, validation, and vehicle dynamics studies to meet ride, handling, durability and safety targets.

You'll collaborate with CAE, suppliers, and internal teams to ensure design feasibility, document DVP/DFMEA, drive cost reduction and weight optimization, and support prototype

Qualifications

• 3–5 years of experience in chassis and suspension design.
• B.Tech or M.Tech in Automobile or Mechanical engineering.
• Experience with Design Verification Plan (DVP) and DFMEA.
• Experience with CAE and test-correlation activities.

Responsibilities

• Design and development of Suspension and Chassis systems for vehicles.
• Perform system design calculations, component sizing, and validation.
• Coordinate with CAE teams for structural analysis and design optimization.
• Review supplier and in-house drawings for compliance.
• Lead root-cause analysis and implement cost/weight optimization.

Skills

Vehicle dynamics

DFMEA

Design verification

RCA

Tolerance analysis

Supplier coordination

Education

B.Tech / M.Tech Automobile / Mechanical

Job description

Senior Engineer - Chassis and Systems Responsibilities & Key Deliverables

Design and development of Suspension & Chassis systems for passenger/commercial vehicles. Perform system design calculations, component sizing, and validation for suspension and chassis assemblies. Conduct vehicle dynamics studies and system-level optimization to meet ride, handling, durability, and safety targets. Carry out fastener selection and strength calculations as per design requirements and industry standards. Execute benchmarking activities and cascade vehicle-level targets into subsystem and component-level requirements. Prepare and maintain Design Verification Plan (DVP), Design Failure Mode and Effects Analysis (DFMEA), and related engineering documentation. Coordinate with CAE teams for structural analysis, durability simulations, design optimization, and test-correlation activities. Review and approve supplier and in-house engineering drawings in compliance with company standards. Drive technical feasibility reviews and manufacturing feasibility closure with suppliers and internal stakeholders. Collaborate with Material Management, Purchasing, and Vendor Development teams for prototype and production part development. Develop rig test plans and DVPs to establish product durability and performance confidence. Lead root cause analysis (RCA) and resolution of development-stage issues and field failures using structured problem-solving methodologies. Identify and implement cost reduction and weight optimization initiatives without compromising quality, performance, or durability. Prepare and analyze tolerance stack-ups to ensure proper fit, function, manufacturability, and assembly robustness. Support prototype build activities, validation testing, and production implementation. Ensure compliance with applicable automotive standards, quality requirements, and program timelines.

Experience 3-5 years Industry Preferred Qualifications B.Tech / M.Tech Automobile / Mechanical General Requirements

Our commitment to Diversity, Equity, and Inclusion At Mahindra and Mahindra Limited, we believe that diversity drives innovation, and inclusion is at the heart of everything we do. We are committed to cultivating a workplace where every individual feels valued, respected, and empowered to thrive. We are proud to be an Equal Opportunity Employer. All qualified applicants will be considered for employment without regard to age, caste, race, religion, color, ethnic origin, gender identity, nationality, physical or mental disability, medical condition, sexual orientation, educational background, marital or domestic partnership status, pregnancy or childbirth, veteran status, citizenship status, ancestry, financial status, or any other personal characteristic protected by applicable law.

Experience Level Senior Level