Senior Engineer – ME

Jobtailor; Chennai District; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Jobtailor in India is seeking an experienced assembly process planning engineer to develop detailed process documentation and improve line efficiency. You will work on PFMEA, control plans, and work instructions for VA assemblies, focusing on tightening, pressing, leak testing and performance testing.

The role requires hands‑on expertise in assembly processes, GDT, hydraulic/pneumatic elements, and capabilities like MSA, line balancing, and MSD to enhance productivity and safety on the line.

Qualifications

• 6 years hands‑on experience in assembly process planning engineering and new product development.
• Must be familiar with assembly processes such as tightening, pressing, leak testing and performance testing.
• Must have knowledge of fixture drawings, GDT, basic hydraulic and pneumatic elements.
• Knowledge in SMED, MSD, SWCT line balancing, MSA.
• Must possess implementation knowledge of innovation and new initiatives in machine, tool, gauges, jigs and fixtures.
• Capacity enhancement, de‑bottlenecking, re‑engineering, low‑cost automation.
• Must be familiar with design and implementation of material handling and internal logistics.

Responsibilities

• Understanding of product drawing, develop Detailed PFD (Process Flow Diagram), PFMEA, Control Plan and work instructions.
• Capacity enhancement, couple / decouple operations for maximum VA assembly process such as pressing, tightening, leak testing and performance testing.
• Pneumatic and electrical circuits for end‑of‑line new machine selection, new fixture development, validation and prove out in line.
• Solving perennial quality issues in ongoing assembly lines.
• Proving assembly process through capability (MSA), line balancing, MSD and manpower optimization.
• Establish lean equipment specification.
• SHE, capability, cycle time, labour, TPM—perform productivity, quality, safety and ergonomics improvements.

Skills

Assembly process planning

New product development

GDT

MSA

Line balancing

SMED

MSD

Pneumatic elements

Hydraulic elements

Tools

Fixture drawings

Job description

Responsibilities

• Understanding of product drawing, develop Detailed PFD (Process Flow Diagram), PFMEA, Control Plan and work instructions.
• Capacity enhancement, couple / decouple operations for maximum VA assembly process such as pressing, tightening, leak testing and performance testing.
• Pneumatic and electrical circuits for end‑of‑line new machine selection, new fixture development, validation and prove out in line.
• Solving perennial quality issues in ongoing assembly lines.
• Proving assembly process through capability (MSA), line balancing, MSD and manpower optimization.
• Establish lean equipment specification.
• SHE, capability, cycle time, labour, TPM—perform productivity, quality, safety and ergonomics improvements.

Requirements

• 6 years hands‑on experience in assembly process planning engineering and new product development.
• Must be familiar with assembly processes such as tightening, pressing, leak testing and performance testing.
• Must have knowledge of fixture drawings, GDT, basic hydraulic and pneumatic elements.
• Knowledge in SMED, MSD, SWCT line balancing, MSA.
• Must possess implementation knowledge of innovation and new initiatives in machine, tool, gauges, jigs and fixtures.
• Capacity enhancement, de‑bottlenecking, re‑engineering, low‑cost automation.
• Must be familiar with design and implementation of material handling and internal logistics.

Hard Skills

• Assembly process
• Tightening
• Pressing
• Leak testing
• Performance testing
• GDT
• Hydraulic elements
• Pneumatic elements
• MSA
• Line balancing