Production Manger - Mechanical Assembly

Larsen & Toubro; Coimbatore District; On-site; INR 900,000 - 1,500,000; Full time

Job summary

Larsen & Toubro in Tamil Nadu, Coimbatore district, seeks an experienced production lead for end-to-end mechanical assembly. You will drive safety, quality, delivery, and productivity while coordinating planning, materials, machines, and documentation to ensure smooth operations.

You will monitor OEE, FPY, and UPH, optimize line balance and ergonomics, and lead Kaizen and 5S initiatives. Strong collaboration with multiple teams and hands-on CAPA actions are essential.

Qualifications

• Lead end-to-end mechanical assembly to meet Safety, Quality, Delivery, Cost, and Productivity targets.
• Plan and execute daily, weekly, and monthly production schedules to meet customer delivery commitments.
• Ensure production readiness by coordinating manpower, materials, machines, tools, and documentation.
• Manage production activities for mechanical assembly stations (enclosures, sub-assembly, final assembly, packaging).
• Monitor KPIs such as OEE, FPY, UPH, productivity, on-time delivery, and line efficiency.
• Optimize manpower allocation, line balancing, and workstation ergonomics.
• Coordinate with Planning, SCM, Manufacturing Engineering, Quality, Test, and Maintenance teams to ensure smooth production flow.
• Drive continuous improvement initiatives through Lean Manufacturing, 5S, Kaizen, Poka-Yoke, and waste reduction.
• Lead root cause analysis (5 Why, Fishbone, 8D) and implement CAPA for production and quality issues.
• Ensure compliance with customer specifications, SOPs, IPC standards, ESD, and EHS requirements.
• Manage engineering changes (ECN/ECR), production ramp-up, and NPI builds with minimal disruption to ongoing production.
• Review production performance, identify bottlenecks, and implement corrective actions to improve efficiency and reduce cycle time.
• Develop team competency through training, skill matrix management, performance reviews, and operator certification.
• Support customer visits, audits, validation builds, and production readiness reviews while ensuring compliance with quality requirements.
• Prepare and present daily production reports, KPI dashboards, action plans, and continuous improvement updates to management.

Responsibilities

• Lead end-to-end mechanical assembly to achieve Safety, Quality, Delivery, Cost, and Productivity targets.
• Plan and execute schedules to meet customer delivery commitments.
• Coordinate manpower, materials, machines, tools, and documentation for production readiness.
• Manage assembly stations including enclosure, sub-assembly, final assembly, and packaging.
• Monitor KPIs (OEE, FPY, UPH, on-time delivery, line efficiency).
• Optimize manpower allocation, line balancing, and ergonomics to maximize throughput.
• Coordinate with Planning, SCM, Manufacturing Engineering, Quality, Test, and Maintenance teams.
• Drive Lean, 5S, Kaizen, Poka-Yoke and waste reduction initiatives.
• Lead root cause analysis (5 Why, Fishbone, 8D) and CAPA actions.
• Ensure compliance with SOPs, IPC, ESD, and EHS standards.
• Oversee ECN/ECR, ramp-up, and NPI builds with minimal disruption.
• Review performance, identify bottlenecks, and implement corrective actions.
• Develop team competency via training and performance reviews.
• Support customer visits, audits, and readiness reviews; ensure quality.

Skills

Production planning

Lean manufacturing

5S/Kaizen

Root cause analysis

OEE/FPY/UPH

Team coordination

Documentation & reporting

Education

Bachelor's degree in Mechanical Engineering

Tools

Manufacturing ERP

MS Office

Job description

• Lead end-to-end mechanical assembly production to achieve Safety, Quality, Delivery, Cost, and Productivity targets.
• Plan and execute daily, weekly, and monthly production schedules to meet customer delivery commitments.
• Ensure production readiness by coordinating manpower, materials, machines, tools, and documentation.
• Manage production activities for mechanical assembly stations, including enclosure assembly, sub-assembly, final assembly, and packaging.
• Monitor production KPIs such as OEE, FPY, UPH, productivity, on-time delivery, and line efficiency.
• Optimize manpower allocation, line balancing, and workstation ergonomics to maximize throughput.
• Coordinate with Planning, SCM, Manufacturing Engineering, Quality, Test, and Maintenance teams to ensure smooth production flow.
• Drive continuous improvement initiatives through Lean Manufacturing, 5S, Kaizen, Poka-Yoke, and waste reduction.
• Lead root cause analysis (5 Why, Fishbone, 8D) and implement CAPA for production and quality issues.
• Ensure compliance with customer specifications, SOPs, IPC standards, ESD, and EHS requirements.
• Manage engineering changes (ECN/ECR), production ramp-up, and NPI builds with minimal disruption to ongoing production.
• Review production performance, identify bottlenecks, and implement corrective actions to improve efficiency and reduce cycle time.
• Develop team competency through training, skill matrix management, performance reviews, and operator certification.
• Support customer visits, audits, validation builds, and production readiness reviews while ensuring compliance with quality requirements.
• Prepare and present daily production reports, KPI dashboards, action plans, and continuous improvement updates to management.