MGR (QA)

bajajauto; Uttarakhand; On-site; INR 800,000 - 1,200,000; Full time

Job summary

Bajaj Auto Ltd. in Uttarakhand invites applications for a senior QA role focused on Vehicle Assembly, PDI testing, and export packing quality control. You will coordinate with PCC, Engg, and R&D for process improvements and ECNs, ensuring adherence to BS6/ABS and export norms.

The role requires 5–8 years in automotive QA, exposure to QMS/SHEMS, and strong communication and leadership skills. Travel up to 10% may be involved.

Qualifications

• Essential: Engg- Mech || Mechanical Engineering
• Preferred Institution: NIT & Equivalent
• Desired Qualification: Other Engineering||Production Engineering
• Min 5 years of work experience
• Max 8 years of work experience
• Industry: Automobile, Engg & Manufacturing
• Experience in QA systems related to Vehicle Assembly, Press & Fabrication, Paint/Plating areas is essential
• Travel requirement: 10% of time
• Age: 26–29 years
• Must have exposure to quality management systems

Responsibilities

• Vehicle PDI Testing (FC, Brake, Acceleration) per ABS standards.
• Vehicle Assembly Control with Pokayoke and line audits for NCs.
• Export Packing QA for SKD/CKD per country requirements and packing material inspection.
• Receipt Engine Part Quality Inspection for in-house and vendor parts (S,A,B,C); prepare PQS.
• Vendor Process Control Standardisation and horizontal deployment at vendors.
• Vendor Process validation for new processes, sources and equipment; provide support.
• CFT Vendor Process audits as per schedule based on 20 basic systems.
• Monitor Vendor Quality Performance Rating monthly.
• Failure Analysis of NC parts for assembly lines and related areas; implement corrective actions.
• In-house and vendor-based corrective/preventive actions for defects.
• QM Activities – SIR, Layout inspection, DRBFM, PRBFM verification.
• CFT with PPC, Engg, R&D for improvement projects and ECNs.
• QMS & SHE System coordination across departments.

Skills

Vehicle systems

Electrical & fuel system

BS6/ABS knowledge

Export norms

PDI testing

FMEA/PPAP/PSW

TPM/QM

Communication & leadership

QMS/SHEMS

SAP/PLM/MS Office

Metrology (CMM/Gauges)

Education

Engg- Mech (Mechanical Engineering)

NIT or equivalent

Other Engineering/Production Engineering

Tools

SAP

PLM

MS Office

Job description

Select how often (in days) to receive an alert:

Implement all relevant BAL QA systems in Vehicle Assly and ensure supply of OK vehicle to Despatches (Dom+Export)to meet the Management objective of Manufacturing and sales of Motorcycle as per the Monthly targets with highest level of Quality.

INTERACTION WITH STAKEHOLDERS

Internal

External

Direct

Motorcycle>Service - MC, Intracity BU>Service, Operations>Corporate QA, Operations>Manufacturing>Assembly/Exports, Operations>Manufacturing>Paint, Operations>Manufacturing>ME - VEH, Operations>Manufacturing>Quality Assurance, Operations>Manufacturing>PPC,

Industry Experts, Manufacturers, Vendors, Tech companies

Indirect

Operations>Manufacturing>Planned Maintainance

Not Applicable

JOB REQUIREMENTS

Educational Qualifications

Essential: Engg- Mech || Mechanical Engineering

Preferred Institution: NIT & Equivalent

Desired Qualification: Other Engineering||Production Engineering

||

Work Exp

Min: 5

Max:8

Industry Specification

Automobile, Engg & Manufacturing

Addnl Requirements

Experience and exposure of QA systems related to Vehicle Assembly, Press & Fabrication, Paint / Powder / Plating area is essential

Age

Min: 26

Max: 29

Need for travel

10

KEY COMPETENCIES

Technical/Functional

1. Knowledge of all Motorcycle Vehicle systems related to Motorcycle transmission / machined components (5 Cs)

2. Sound Knowledge in Electrical, Fuel System, Fastening related to motorcycle.

3. Conversant with latest legal norms like BS6, ABS

4. Conversant with Export requirement – country specific norms, packing material regulations

5. Conversant with PDI testing of motorcycle vehicles

6. Expertise in FMEA/PPAP/PSW/DR problem solving techniques (like 7 QC Tools)

7. Knowledge of TPM / QM pillar is must.

8. Should Possess good communication, planning, coordination, and leadership skills

9. Exposure to QMS and SHEMS implementation in work area.

10.Tools expertise like SAP, PLM software team centre, MS office

11.Expertise in metrology – CMM, Gauges, common instruments.

Behavioural

L3 - ACT - Continuously raise the bar; Ensure results with speed; Meet customer expectations

5. KEY RESPONSIBILITIES

1. Vehicle PDI Testing (FC, Brake, Acceleration test) - planning, execution & adherence as per latest ABS standards.

2. Vehicle Assembly Control, Pokayoke: Ensuring sustenance by regular line audits and timely action for NCs.

3. Export Packing (SKD, CKD) Quality control – Regular packing audits as country specific requirements, packing materials inspection.

4. Receipt Engine Part Quality Inspection of inhouse & vendor parts (S, A, B, C) - planning, execution, adherence, and modifications. Preparing Part Quality Standards (PQS)

5. Vendor Process Control Standardisation – Implementation, Sustenance & horizontal deployment at Vendors to prevent may happen cases.

6. Vendor Process validation for new processes, source, equipment at and support as required.

7. Conducting CFT Vendor Process audits as per schedule based on 20 basic systems

8. Monitoring Vendor Quality Performance Rating – monthly communication

9. Failure Analysis of NC Parts for Assy Lines, PDI, IRU, EFR, Warranty & corrective actions.

10. Corrective preventive action inhouse, vendor end based on Receipt parr defect, Line defects, PDI, IRU, EFR, Warranty

11. QM Activities – SIR, Layout inspection, DRBFM, PRBFM verification.

12. CFT working with PPC, Engg, R&D for improvement projects, ECNs.

14. QMS & SHE System co-ordination of Departmental activities.