Production Manager Greater Noida Plant
Location: Greater Noida, Uttar Pradesh
Department: Operations / Manufacturing
Reporting To: Plant Head / Operations Head
Grade: Deputy Manager / Manager
Key Responsibilities
Production & Operations Management
- Lead and manage daily production activities to achieve production targets, quality standards, and delivery commitments.
- Ensure adherence to monthly, quarterly, and annual production plans.
- Drive operational excellence by optimizing manpower, machinery, and material utilization.
- Monitor production KPIs and implement corrective actions to improve efficiency and output.
Production Planning & Delivery
- Collaborate closely with PPC, Supply Chain, Procurement, Engineering, and Quality teams to ensure smooth production flow.
- Ensure on-time execution of customer orders and project delivery schedules.
- Monitor production bottlenecks and implement solutions to improve throughput.
Continuous Improvement & Productivity
- Drive Lean Manufacturing, Kaizen, 5S, TPM, and Continuous Improvement initiatives across the plant.
- Identify and implement productivity improvement projects to reduce manufacturing costs and cycle times.
- Improve Overall Equipment Effectiveness (OEE) and reduce downtime through preventive and predictive maintenance practices.
Quality Management
- Ensure compliance with quality standards, specifications, and manufacturing processes.
- Support root cause analysis and corrective actions for customer complaints and internal quality issues.
- Work closely with Quality teams to enhance First Pass Yield (FPY) and reduce rework and rejection levels.
Team Leadership & People Management
- Lead, mentor, and develop production supervisors, engineers, and shop-floor teams.
- Manage workforce deployment, shift planning, and skill development initiatives.
- Foster a high-performance culture focused on accountability, teamwork, and continuous learning.
Safety, Compliance & Housekeeping
- Ensure strict adherence to EHS policies, statutory regulations, and company safety standards.
- Promote a zero-accident culture through regular safety audits, training, and risk assessments.
- Drive workplace discipline, housekeeping, and 5S standards across the manufacturing facility.
Inventory & Cost Control
- Monitor and optimize raw material, WIP, and finished goods inventory levels.
- Drive cost reduction initiatives through process improvements and waste elimination.
- Support budgeting and cost management objectives for the plant.
Desired Candidate Profile
Education
- B.E./B.Tech in Mechanical Engineering, Production Engineering, Industrial Engineering, or related discipline.
- MBA/PGDM in Operations Management will be an added advantage.
Experience
- 10-19 years of experience in manufacturing operations.
- Minimum 4-5 years of experience leading production teams in HVAC, Air Handling Units (AHU), Precision Cooling, Data Center Cooling Solutions, Heat Exchangers, Chillers, Refrigeration Systems, or similar engineered manufacturing environments.
- Experience in sheet metal fabrication, assembly operations, and project-based manufacturing preferred.
Technical Competencies
- Production Planning & Control (PPC)
- Lean Manufacturing, Kaizen, TPM, Six Sigma
- OEE Improvement & Productivity Enhancement
- Inventory Management
- Quality Systems & Root Cause Analysis
- Capacity Planning & Resource Optimization
- ERP/MRP Systems (SAP preferred)
Behavioral Competencies
- Strong leadership and people management skills.
- Excellent problem-solving and decision-making abilities.
- Strong communication and stakeholder management skills.
- Ability to work in a fast-paced manufacturing environment and manage multiple priorities.
- Results-oriented with a focus on customer satisfaction and operational excellence.
Key Performance Indicators (KPIs)
- Production Plan Adherence
- On-Time Delivery (OTD)
- Productivity Improvement
- OEE Performance
- Quality Metrics (FPY, Rejection, Rework)
- Inventory Turns
- Manufacturing Cost Reduction
- Safety & Compliance Performance
- Employee Engagement & Team Development
Preferred Industry Background: HVAC Manufacturing, Data Center Cooling Solutions, Precision Air Conditioning, Air Handling Units (AHU), Chillers, Heat Exchangers, Industrial Cooling Systems, Electro-Mechanical Equipment Manufacturing.