Manager - Engineering Maintenance, Dahanu, ACG Capsules

ACG; Mumbai; On-site; INR 900,000 - 1,200,000; Full time

Job summary

ACG is seeking a maintenance engineering professional to oversee electrical and mechanical maintenance of HCM, utilities, and mucilage preparation equipment, ensuring calibration and up-time. You will plan cost-control initiatives, drive energy conservation projects, review process parameters, perform CAPA, validate changes with QA, and mentor team through multi-skilling.

This role requires strong documentation practices and compliance with c-GMP and regulatory standards to support uninterrupted

Qualifications

• Experience in maintenance of electrical and mechanical systems in process environments.
• Budget review and cost-control initiatives related to engineering spend.
• Compliance with cGMP and regulatory obligations, with focus on energy and maintenance.

Responsibilities

• Achieve reduction in downtime by preventive maintenance and timely actions.
• Ensure adherence to preventive maintenance of equipment and utilities.
• Review root cause analyses and effectiveness of CAPA actions.
• Ensure availability of critical spares to maintain plant up-time.
• Analyze data from SCADA/IIoT and log books to inform actions.
• Maintain documentation for engineering and calibration activities.
• Coordinate with vendors and risk assessments to mitigate compliance risk.
• Adhere to safety guidelines, cGMP, regulatory norms, and TPM.

Skills

Electrical maintenance

Mechanical maintenance

Calibration

Maintenance budgeting

Energy management

CAPA & root cause analysis

Regulatory compliance

Project coordination

Tools

SCADA

IIoT

Calibration equipment

Job description

Job Objective

• Oversee electrical & mechanical maintenance of HCM, utilities, mucilage preparation equipment, ensure calibration of equipment to deliver desired efficiency and up-time
• Plan & implement cost control initiatives and automation projects to achieve Engineering budget wrt energy, stores & spares (engineering) and R&M
• Ensure compliance to statutory and regulatory obligations

Primary responsibilities

Strategic

• Review annual budget for maintenance, calibration and resources

Core

Achieve reduction in downtime on account of engineering

• Ensure adherence to preventive maintenance of equipment and machineries wrt utilities, HCM, mucilage preparation area as per plan
• Review process parameters and ensure implementation of corrective actions for utilities and HCMs on regular basis
• Review root cause analysis for repeated failure and effectiveness of CAPA
• Ensure availability of critical spares in ready to use condition to maintain plant up-time
• Analyze data from available log books/SCADA/IIOT systems and accordingly review the line of actions implemented for effective mitigation
• Ensure proper documentation is maintained related to Engineering and calibration
• Develop alternate vendor & conduct risk assessments in order to mitigate risk and adhere to compliance
• Ensure adherence to safety guidelines, c-GMP, regulatory & statutory compliances, TPM and other applicable norms

Planning & execute capacity expansion and other improvement projects in the facility

• Plan and ensure adherence to project tracker/planner for various improvement projects as per budget and schedule
• Coordinate with external & internal SMEs, stakeholders and consultants for designing systems, wherever required
• Support other user functions in execution of cross functional projects
• Ensure execution of size change/ pin bar change activities within the specified time frame to meet the manufacturing requirements
• Review and ensure execution of innovative projects in various fields based on advanced technologies for synchronization of process/utility by automation, productivity increase and energy conservation
• Coordinate with QA in carrying out validation (DQ, IQ, OQ, PQ) of all engineering equipment and process

Energy Conservation

• Ensure implementation of various energy saving projects to achieve budgeted ECR
• Monitor, plan and execute energy cost reduction activities to achieve budgeted energy cost

Cost optimization

• Ensure cost optimization in improvement projects with vendor development
• Ensure reduction in energy, stores & spares (engineering) and R&M cost

Internal Process

• Circulate PM compliance report on monthly basis to Plant and Central function
• Review and submit downtime analysis report on regular basis to Plant and Central function

People Development

• Develop associates on multi skilling
• Provide on job and classroom training to associates

Key Result Areas

• Cost optimization
• Un-irrupted AC & Compressed Air System, water
• ECR Reduction,
• Team Development,
• Improving efficiency,
• Implementation of cGMP.

Key Interfaces

External Interfaces

• Lead Electrical maintenance
• Lead utility Maintenance

• Customers
• Vendors