Manager

ACG Worldwide; Dahanu; On-site; INR 1,500,000 - 2,500,000; Full time

Job summary

ACG Capsules in Dahanu, Maharashtra, is seeking a Manager - Engineering Maintenance to oversee electrical and mechanical maintenance of HCM, utilities, and mucilage preparation equipment, ensuring efficiency and up-time.

The role focuses on planning cost-control initiatives, automation projects, and compliance with cGMP, TPM, and regulatory standards, while driving continuous improvements in energy use and downtime reduction.

Qualifications

• Experience in engineering maintenance planning and execution.
• Knowledge of process instrumentation and preventive maintenance practices.
• Ability to analyze data and drive continuous improvement.

Responsibilities

• Oversee electrical and mechanical maintenance of HCM, utilities, and mucilage preparation equipment; ensure calibration for efficiency and up-time.
• Plan and implement cost-control initiatives and automation projects to achieve the Engineering budget for energy, stores, spares, and R&M.
• Ensure compliance with statutory and regulatory obligations.
• Develop and monitor preventive maintenance programs to reduce downtime and extend equipment life.
• Coordinate with QA for validation activities (DQ, IQ, OQ, PQ) of engineering equipment and processes.
• Identify cost optimization opportunities and implement energy-saving projects to meet budgeted targets.

Job description

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Manager - Engineering Maintenance, Dahanu, ACG Capsules

• Oversee electrical & mechanical maintenance of HCM, utilities, mucilage preparation equipment, ensure calibration of equipment to deliver desired efficiency and up-time
• Plan & implement cost control initiatives and automation projects to achieve Engineering budget wrt energy, stores & spares (engineering) and R&M
• Ensure compliance to statutory and regulatory obligations
• Primary responsibilities

Strategic

• Review annual budget for maintenance, calibration and resources

Functional

Core

Achieve reduction in downtime on account of engineering

• Ensure adherence to preventive maintenance of equipment and machineries wrt utilities, HCM, mucilage preparation area as per plan
• Review process parameters and ensure implementation of corrective actions for utilities and HCMs on regular basis
• Review root cause analysis for repeated failure and effectiveness of CAPA
• Ensure availability of critical spares in ready to use condition to maintain plant up-time
• Analyze data from available log books/SCADA/IIOT systems and accordingly review the line of actions implemented for effective mitigation
• Ensure proper documentation is maintained related to Engineering and calibration
• Develop alternate vendor & conduct risk assessments in order to mitigate risk and adhere to compliance
• Ensure adherence to safety guidelines, c-GMP, regulatory & statutory compliances, TPM and other applicable norms

Planning & execute capacity expansion and other improvement projects in the facility

• Plan and ensure adherence to project tracker/planner for various improvement projects as per budget and schedule
• Coordinate with external & internal SMEs, stakeholders and consultants for designing systems, wherever required
• Support other user functions in execution of cross functional projects
• Ensure execution of size change/ pin bar change activities within the specified time frame to meet the manufacturing requirements
• Review and ensure execution of innovative projects in various fields based on advanced technologies for synchronization of process/utility by automation, productivity increase and energy conservation
• Coordinate with QA in carrying out validation (DQ, IQ, OQ, PQ) of all engineering equipment and process
• Ensure implementation of various energy saving projects to achieve budgeted ECR
• Monitor, plan and execute energy cost reduction activities to achieve budgeted energy cost
• Ensure cost optimization in improvement projects with vendor development
• Ensure reduction in energy, stores & spares (engineering) and R&M cost

Internal Process

• Circulate PM compliance report on monthly basis to Plant and Central function
• Review and submit downtime analysis report on regular basis to Plant and Central function

People Development

• Develop associates on multi skilling
• Provide on job and classroom training to associates
• Key Result Areas
• Un-irrupted AC & Compressed Air System, water