Maintenance Engineer

HR91; Chennai, Coimbatore District, Bengaluru; On-site; INR 600,000 - 1,000,000; Full time

Job summary

HR91 is seeking a skilled Maintenance Engineer to oversee the maintenance and repair of warehouse and industrial automation equipment, ensuring smooth operation of automated systems and minimizing downtime to support warehouse operations.

You will perform preventive maintenance on conveyors, sorters, PLCs, sensors, and related machinery; conduct inspections, troubleshoot issues, and implement corrective actions.

Qualifications

• Experience with preventive maintenance on warehouse and industrial automation equipment.
• Strong troubleshooting skills for electromechanical systems.
• Proficiency with PLCs, sensors, and control systems.
• Ability to read technical drawings and manuals.
• Commitment to safety standards and regulatory compliance.
• Willingness to work in rotational shifts and respond to emergencies.

Responsibilities

• Perform preventive maintenance on warehouse and automation equipment per schedules.
• Inspect, lubricate, calibrate, and ensure optimal performance and reliability.
• Troubleshoot malfunctions and implement corrective actions to minimize downtime.
• Repair/replace faulty mechanical, electrical, and electronic components.
• Collaborate with suppliers to procure spare parts and upgrades.
• Install and commission new equipment or upgrades with proper integration.

Skills

Preventive maintenance

Troubleshooting electromechanical

PLC control systems

Reading technical drawings

Safety compliance

Rotational shifts willingness

Job description

We are seeking a skilled Maintenance Engineer to join our team and oversee the maintenance and repair of warehouse and industrial automation equipment. The shortlisted candidate will be responsible for ensuring the smooth operation of automated systems, minimizing downtime, and optimizing equipment performance to support warehouse operations effectively.

Role & responsibilities

• Perform preventive maintenance tasks on warehouse and industrial automation equipment (sorter, conveyor, weighing machine, PTL, ASRS, chute etc,) according to established schedules and procedures.
• Conduct routine inspections, lubrication, and calibration of machinery to ensure optimal performance and reliability.
• Troubleshoot equipment malfunctions, diagnose issues, and implement corrective actions promptly to minimize downtime.
• Execute repairs and replacements of faulty components, including mechanical, electrical, and electronic parts, to restore equipment functionality.
• Collaborate with suppliers and vendors to procure spare parts and components for equipment repairs and upgrades.
• Install and commission new equipment or upgrades, ensuring proper integration with existing systems and adherence to safety standards.
• Maintain accurate records of maintenance activities / breakdowns, including work orders, inspection reports, and equipment documentation.
• Maintain the spare inventory / regional spare depot and also perform treatment of faulty components / materials.
• Document equipment modifications, upgrades, and repairs for future reference and compliance with regulatory requirements.
• Generate maintenance reports and performance metrics to track equipment reliability, downtime, and maintenance costs.
• Adhere to safety protocols and regulations while performing maintenance activities, including lockout/tagout procedures and personal protective equipment (PPE) usage.
• Conduct risk assessments and safety inspections of equipment to identify hazards and implement corrective measures to mitigate risks.
• Provide training and guidance to Customers warehouse staff on the proper operation and maintenance of automation equipment.
• Participate in process and technical trainings to enhance skillset.

Preferred candidate profile

• Proven experience in maintenance and repair of warehouse and industrial automation equipment, such as conveyor systems, robotic arms, automated guided vehicles (AGVs), and palletizers.
• Strong technical skills in troubleshooting electromechanical systems, PLCs, sensors, and control systems.
• Familiarity with preventive maintenance practices, reliability-centered maintenance (RCM) principles, and predictive maintenance technologies.
• Proficiency in reading technical drawings, schematics, and equipment manuals.
• Excellent problem‑solving abilities and attention to detail in diagnosing equipment issues and implementing effective solutions.
• Commitment to safety, quality, and compliance with regulatory standards in all maintenance activities.
• Willingness to work in rotational shifts and respond to emergency maintenance calls as needed.