Maintenance Engineer

Miracle Cables India Pvt Ltd - Irungattukottai SIPCOT; Sriperumbudur; On-site; INR 300,000 - 420,000; Full time

Job summary

Miracle Cables India Pvt Ltd - Irungattukottai SIPCOT in Tamil Nadu is seeking a skilled maintenance technician to handle the maintenance of wiring harness production machines, ensuring high uptime and safe operations.

You will troubleshoot electrical, pneumatic, hydraulic and mechanical issues, read wiring diagrams, support new installations, and drive TPM/5S programs, while coordinating with production and quality teams.

Qualifications

• Experience in electrical and mechanical maintenance for production equipment.
• Able to troubleshoot PLCs, sensors, relays, and pneumatic/hydraulic systems.
• Familiar with TPM, Kaizen, and continuous improvement practices.

Responsibilities

• Perform preventive and breakdown maintenance for wiring harness production machines.
• Troubleshoot electrical, pneumatic, hydraulic, and mechanical issues.
• Maintain and repair applicators, wire cutting/stripping, crimping, ultrasonic, and testing machines.
• Ensure machine uptime and reduce downtime.
• Coordinate with production and quality teams on machine issues.
• Maintain spare parts inventory and procurement.
• Support installation, commissioning, and validation of new machines.
• Ensure safety standards, TPM, 5S, and preventive maintenance schedules.
• Maintain maintenance records, breakdown analysis, and root cause analysis reports.
• Monitor utilities such as power supply, air compressors, DG sets, and HVAC systems.
• Train operators on basic machine handling and autonomous maintenance activities.

Skills

Electrical maintenance

Mechanical maintenance

Preventive maintenance

Troubleshooting

Kaizen/ TPM

5S

Safety compliance

Reading wiring diagrams

Communication

Education

Any qualification

Tools

PLC basics

Sensors/Relays

Industrial automation

Electrical drawings

Job description

Key Responsibilities

• Perform preventive and breakdown maintenance for wiring harness production machines and equipment.
• Troubleshoot electrical, pneumatic, hydraulic, and mechanical issues in machines.
• Maintain and repair:
  • Applicators
  • Wire cutting & stripping machines
  • Crimping machines
  • Ultrasonic welding machines
  • Continuity testing machines
  • Compressor systems
  • Conveyor systems
• Ensure machine uptime and reduce production downtime.
• Conduct daily machine inspection and maintain maintenance checklists.
• Coordinate with production and quality teams for machine-related issues.
• Maintain spare parts inventory and coordinate procurement requirements.
• Support installation, commissioning, and validation of new machines/equipment.
• Ensure compliance with safety standards, TPM, 5S, and preventive maintenance schedules.
• Maintain maintenance records, breakdown analysis, and root cause analysis reports.
• Monitor utilities such as power supply, air compressors, DG sets, and HVAC systems.
• Train operators on basic machine handling and autonomous maintenance activities.

Required Skills

• Knowledge & experience in electrical and mechanical maintenance from any Qualification.
• Understanding of PLC basics, sensors, relays, pneumatic systems, and industrial automation.
• Ability to read electrical drawings, wiring diagrams, and machine manuals.
• Hands-on troubleshooting capability.
• Knowledge of preventive maintenance practices and breakdown analysis.
• Familiarity with TPM, Kaizen, and continuous improvement activities.
• Good communication and coordination skills.