HOT Inspection Engineer

Anandmayee Forgings; Ghaziabad District, Sahibabad; On-site; INR 350,000 - 500,000; Full time

Job summary

Anandmayee Forgings seeks a dedicated inspector to ensure quality in hot forging operations. You will perform dimensional checks, monitor process parameters, document results, and coordinate with production to address defects.

The role includes first piece and in-process inspections, compliance with customer specs, and safety procedures with appropriate PPE. Relevant forging and QA knowledge is essential.

Qualifications

• Reading engineering drawings and interpreting tolerances.
• Knowledge of forging processes (closed-die, open-die, upset forging).
• Understanding forging defects and metallurgy fundamentals.
• Proficient use of inspection instruments and gauges.
• Knowledge of basic quality tools (7 QC tools, root cause analysis, CAPA).
• Familiarity with quality systems such as IATF 16949 and ISO 9001.

Responsibilities

• Check billet temperatures before forging.
• Inspect the first forged component of each shift.
• Verify dimensions using gauges.
• Segregate defective parts.
• Inform production about process deviations.
• Update quality records and inspection reports.
• Review defect trends and discuss corrective actions with the forging team.

Skills

Reading drawings

Forging processes knowledge

Metallurgy understanding

Use of inspection gauges

Quality tools (7 QC, CAPA)

Quality systems knowledge (IATF 16949/

Tools

Inspection instruments and gauges

Templates

Vernier calipers

Job description

1. Hot Forging Inspection

Inspect forged parts for visible defects such as:

• Underfill
• Overfill
• Laps and folds
• Cracks
• Surface defects
• Misalignment
• Distortion or bending

Verify that the forging shape matches the required profile.

2. Dimensional Checks

Measure critical dimensions using:

• Hot gauges
• Templates
• Vernier calipers (when applicable)
• Specialized inspection fixtures

Ensure dimensions are within specified tolerances.

3. Process Monitoring

Monitor forging parameters such as:

• Billet temperature
• Die temperature
• Press/hammer performance
• Material flow during forging

Report abnormalities that may affect product quality.

4. Quality Documentation

Record inspection results.

Maintain production and quality records.

Prepare inspection reports and non-conformance reports (NCRs) when defects are found.

5. Defect Analysis

Identify recurring forging defects.

Coordinate with production, die maintenance, and quality teams to determine root causes.

Recommend corrective and preventive actions.

6. First Piece and In-Process Inspection

Conduct first-off inspections at the start of production runs.

Perform periodic in-process inspections to ensure consistency.

7. Compliance and Standards

Ensure products meet:

• Customer specifications
• Drawing requirements
• Internal quality standards
• Relevant industry standards (such as ASTM International, SAE International, or customer-specific requirements)

8. Safety Responsibilities

Follow hot-work safety procedures.

Use appropriate PPE:

• Heat-resistant gloves
• Face shield
• Safety shoes
• Protective clothing

Ensure safe handling of hot forgings.

Typical Skills Required

• Reading engineering drawings
• Knowledge of forging processes (closed-die, open-die, upset forging, etc.)
• Understanding of forging defects and metallurgy
• Use of inspection instruments and gauges
• Basic quality tools (7 QC tools, root cause analysis, CAPA)
• Familiarity with quality systems such as IATF 16949 and ISO 9001

Daily Activities Example

1. Check billet temperatures before forging.
2. Inspect the first forged component of each shift.
3. Verify dimensions using gauges.
4. Segregate defective parts.
5. Inform production about process deviations.
6. Update quality records and inspection reports.
7. Review defect trends and discuss corrective actions with the forging team.