Plant Engineer (Process & Product) – Forging | Reputed US MNC

Haarvard Management Consultants; Sriperumbudur; On-site; INR 800,000 - 1,200,000; Full time

Job summary

Haarvard Management Consultants seeks a Forge Process Engineer to develop manufacturing processes from concept to production. You will lead NPD activities, prepare APQP/ PFMEA, and produce control plans, SOPs, and process docs.

Creo modeling is preferred to deliver precise 2D/3D drawings and ensure tool readiness. Responsibilities include validating forging sequences, conducting time/motion studies, and driving Lean, Kaizen, and VAVE improvements.

Qualifications

• Bachelor's or Diploma in Mechanical, Production, or Metallurgical Engineering.
• 3–7 years in Forging Process Engineering, preferably cold/warm/hot forging.
• Hands-on in NPD, APQP, PFMEA, Control Plans, Validation, and Manufacturing Engineering.
• Proficient in Creo for 3D/2D modeling; NX/CATIA experience considered.
• Experience in Tooling Development and Cycle Time Reduction.
• Knowledge of IATF 16949, Lean, Kaizen, and structured problem solving.

Responsibilities

• Develop and establish manufacturing processes for new forging products from concept to production.
• Lead NPD activities including feasibility studies, APQP, and production readiness.
• Create PFMEA, Control Plans, Process Flow Diagrams, SOPs, Work Instructions, and process documentation.
• Develop 2D & 3D models and manufacturing drawings using Creo (preferred).
• Design and validate forging processes, tooling, and manufacturing sequences for cold/hot forging operations.
• Conduct Time & Motion Studies, line balancing, capacity analysis, and cycle time reduction initiatives.
• Drive Continuous Improvement through Lean Manufacturing, Kaizen, VAVE, and productivity enhancement projects.
• Support equipment installation, commissioning, process validation, production trials, and manufacturing ramp-up.
• Analyze manufacturing issues using 8D, RCA, 5 Why, and implement effective corrective actions.
• Collaborate with Design, Production, Quality, Tool Room, and Supplier teams to ensure successful product launches.

Skills

NPD leadership

APQP

PFMEA

Control Plans

Process Validation

Creo modeling

Forging processes

Time Study

Line balancing

Lean Manufacturing

Kaizen

VAVE

8D RCA

Cross-functional coordination

Education

Mechanical/Production/Metallurgical Eng.

Tools

Creo

NX/CATIA

Job description

• Develop and establish manufacturing processes for new forging products from concept to production.
• Lead New Product Development (NPD) activities, including feasibility studies, APQP documentation, and production readiness.
• Create and maintain PFMEA, Control Plans, Process Flow Diagrams, SOPs, Work Instructions, and process documentation.
• Develop 2D & 3D models and manufacturing drawings using Creo (preferred).
• Design and validate forging processes, tooling, and manufacturing sequences for cold/hot forging operations.
• Conduct Time & Motion Studies, line balancing, capacity analysis, and cycle time reduction initiatives.
• Drive Continuous Improvement through Lean Manufacturing, Kaizen, VAVE, and productivity enhancement projects.
• Support equipment installation, commissioning, process validation, production trials, and manufacturing ramp-up.
• Analyze manufacturing issues using 8D, RCA, 5 Why, and implement effective corrective actions.
• Collaborate with Design, Production, Quality, Tool Room, and Supplier teams to ensure successful product launches.

Responsibilities

• Develop and establish manufacturing processes for new forging products from concept to production.
• Lead New Product Development (NPD) activities, including feasibility studies, APQP documentation, and production readiness.
• Create and maintain PFMEA, Control Plans, Process Flow Diagrams, SOPs, Work Instructions, and process documentation.
• Develop 2D & 3D models and manufacturing drawings using Creo (preferred).
• Design and validate forging processes, tooling, and manufacturing sequences for cold/hot forging operations.
• Conduct Time & Motion Studies, line balancing, capacity analysis, and cycle time reduction initiatives.
• Drive Continuous Improvement through Lean Manufacturing, Kaizen, VAVE, and productivity enhancement projects.
• Support equipment installation, commissioning, process validation, production trials, and manufacturing ramp-up.
• Analyze manufacturing issues using 8D, RCA, 5 Why, and implement effective corrective actions.
• Collaborate with Design, Production, Quality, Tool Room, and Supplier teams to ensure successful product launches.

Preferred Candidate Profile

• Bachelor's Degree or Diploma in Mechanical, Production, or Metallurgical Engineering.
• 3-7 years of experience in Forging Process Engineering, preferably in Cold, Warm, or Hot Forging.
• Strong hands-on experience in NPD, APQP, PFMEA, Control Plans, Process Validation, and Manufacturing Engineering.
• Proficiency in Creo for 3D & 2D modeling (NX/CATIA experience can also be considered).
• Experience in Tooling Development, Process Optimization, Cycle Time Reduction, and Capacity Planning.
• Knowledge of IATF 16949, Lean Manufacturing, Kaizen, and structured problem-solving methodologies.
• Excellent communication, analytical, and cross-functional coordination skills.

Contact for more details

Mr. Vasanth Kumar

9047744528

[e-mail]