Ppc Engineer

Prijai Heat Exchangers; Navi Mumbai; On-site; INR 1,800,000 - 2,800,000; Full time

Job summary

Prijai Heat Exchangers in Rabale, Navi Mumbai, seeks an experienced Engineer (PPC) to drive production planning, material management, and scheduling. The role demands a strong mechanical background, 9–10 years of PPC experience, and proven leadership in coordinating cross-functional teams.

You will optimize capacity utilization, manage inventories, and implement process improvements using Lean and 5S practices while ensuring ERP data integrity and timely reporting.

Qualifications

• B.E./B.Tech in Mechanical Engineering is required.
• 9–10 years of PPC planning experience in manufacturing.
• Strong ERP and advanced Excel skills for planning and tracking.
• Knowledge of Inventory Control, Scheduling and supply chain coordination.
• Familiarity with Lean, 5S, and ISO 9001:2015 standards.
• Excellent analytical, problem-solving, and decision-making abilities.

Responsibilities

• Develop production plans from customer requirements and sales input.
• Create daily/weekly schedules based on demand, capacity, manpower and material.
• Monitor loading and revise schedules due to changes or constraints.
• Coordinate with design, stores, purchase, and dispatch for throughput.
• Drive Lean improvements and ensure ISO 9001:2015 compliance.

Skills

Production planning

Material planning

Capacity planning

ERP systems

Advanced Excel

Inventory control

Scheduling

Lean manufacturing

5S

Analytical thinking

Communication

Leadership

Cross-functional coordination

Education

B.E. / B.Tech Mechanical Engineering

Tools

ERP systems

Excel

Job description

Job Description Engineer (PPC)

Department: Production Planning & Control (PPC)

Location: Rabale

Education: B.E. / B.Tech Mechanical Engineering

Experience: 9-10 Years

Key Responsibilities

1. Production, Material & Capacity Planning

• Receive customer requirements from Sales and prepare production plans.
• Develop daily and weekly production schedules based on demand, capacity, manpower, and material availability.
• Monitor production loading for optimum capacity utilization.
• Revise schedules based on design changes, shortages, or operational constraints.

2. Material Planning & Inventory Management

• Coordinate with Design for drawings and BoM.
• Check material availability with Stores and follow up with Purchase for incoming materials.
• Raise MRN and ensure timely material issuance to production.
• Monitor Raw Material, WIP, and Finished Goods inventory as per norms.
• Review slow/non-moving inventory and initiate corrective actions.

3. Scheduling, Tracking & Execution

• Generate and distribute work orders.
• Track work order progress and ensure timely completion.
• Coordinate with Production, Quality, Purchase, Feeder Shops, and Dispatch teams for smooth workflow.
• Ensure timely work order closure.

4. Process Improvement & Lean Practices

• Develop and maintain PPC process flow charts.
• Identify improvement opportunities and reduce non-value-added activities.
• Apply Lean Manufacturing, 5S, and continuous improvement practices.
• Ensure compliance with ISO 9001:2015 standards.

5. ERP & Data Management

• Use ERP systems for planning, tracking, and reporting.
• Maintain accurate planning data and generate management reports.
• Use advanced Excel and data analysis for forecasting and decision-making.

Required Skills & Competencies

• Expertise in Production, Material, and Capacity Planning.
• Strong ERP and advanced Excel skills for planning and tracking.
• Knowledge of Inventory Control, Scheduling, and Supply Chain coordination.
• Understanding of Lean Manufacturing, 5S, and continuous improvement practices.
• Strong analytical, problem-solving, and decision-making abilities.
• Good communication skills with a proactive, ownership-driven mindset.
• Leadership ability with capability to guide teams, drive execution.
• Planning leadership skills with the ability to drive cross-functional coordination,

ensure schedule adherence, and achieve production targets.