Head Maintenance And Projects

Ramajayam Assocites Llp; Mahesana; On-site; INR 1,800,000 - 2,400,000; Full time

Job summary

Ramajayam Assocites Llp in Gujarat seeks a Head of Maintenance to lead the Plant Engineering function across Mechanical, Electrical, Utilities, Automation, and Paint Shop. The role focuses on ensuring equipment availability, reliability, safety, and cost control in a manufacturing setting.

You will drive continuous improvement, energy management, statutory compliance, and capital expenditure initiatives, coordinating with the maintenance and operations teams for seamless production.

Qualifications

• B.E./B.Tech in Mechanical Engineering with 18–22 years of experience.
• Diploma in Mechanical Engineering with 22 to 28 years.

Responsibilities

• Lead and manage the complete Plant Engineering function across Mechanical, Electrical, Utilities, Automation, Paint Shop, Facility Management, Energy Management, Statutory Compliance and Capital Projects.
• Ensure optimum equipment availability, reliability, safety, cost and continuous improvement across manufacturing operations.
• Coordinate with Electrical and Automation teams for PLCs, drives, HMI/SCADA, and robotics integration.
• Oversee maintenance for presses, conveyors, pumps, HVAC, boilers, ETP/STP, energy systems, and sustainability initiatives.
• Drive TPM, energy efficiency, and CAPEX projects while ensuring regulatory compliance and audits.

Education

B.E./B.Tech in Mechanical Engineering

Diploma in Mechanical Engineering

Job description

Job Description: Head of Maintenance

Qualification & Experience

• B.E./B.Tech in Mechanical Engineering with 18to 22 years
• Diploma in Mechanical Engineering with 22 to 28 years

Purpose of the Role

To lead and manage the complete Plant Engineering function including Mechanical, Electrical, Utilities, Automation, Paint Shop, Facility Management, Energy Management, Statutory Compliance, and Capital Projects. Responsible for ensuring optimum equipment availability, reliability, safety, cost, and continuous improvement across manufacturing operations.

Mechanical Maintenance

• Lead maintenance activities for:
  • Mechanical Heavy Duty Press Lines & SPMs
  • Hydraulic Heavy Duty Presses & SPMs
  • Pneumatic systems & SPMs
  • Wheel forming, welding and finishing equipment
  • Conveyors and material handling systems
  • Air compressors, pumps, chiller, Cooling tower and utilities
  • Design of Mechanical, Hydraulic & Pneumatic systems
  • Developing part drawing through 2D & 3D models

Utilities & Infrastructure Management

Manage plant utilities including:

• Compressed Air System
• Water Distribution System
• Cooling Systems
• Fire Hydrant Network
• HVAC Systems
• Transformer Yard
• DG Systems
• Gas plant & fuel yard
• Boiler Maintenance
• Heat Transferring system maintenance
• DM water Processing & DWRS system maintenance

Ensure utility efficiency and minimum operational cost.

Paint Shop, ETP & STP

CED Paint Plant

• Ensure continuous operation of:
  • Burner Maintenance
  • Oven Maintenance
  • Over Head Conveyor Maintenance
  • Exhaust & sprinkler system Maintenance
  • CO2 Flooding & Fire snipper Maintenance
  • Pretreatment systems
  • Knowledge on CED process equipment
  • Oven Maintenance
  • Pumps & Blower Maintenance

Environmental Systems

• ESG / EMS Management
• ETP operation and compliance
• STP operation and monitoring
• Waste management systems

Ensure compliance with all pollution control requirements.

COORDINATE Electrical Maintenance with ELECTRICAL TEAM

• Oversee:
  • HT/LT electrical distribution systems
  • Transformer yard
  • PCC/MCC panels
  • DG sets
  • UPS systems
  • Drives and motors
• Ensure electrical system reliability and safety.
• Manage energy monitoring and power quality.

COORDINATE Electrical Maintenance with ELECTRICAL TEAM Automation & Controls

• Responsible for:
  • Siemens S7 200, S7 300& S7 1200 PLC systems
  • Siemens 802 D,828D, Sinamics Servo Drives & Systems
  • VFDs
  • HMI & SCADA
  • Industrial Networks
  • Press Shop Automation

• Maintain robotic automation systems.
• Coordinate with OEMs for upgrades and troubleshooting.
• Lead digitalization and Industry 4.0 initiatives.
• Developing service providers & subcontract management for Civil, Mechanical, Electrical & Utilities

Robotics & Press Shop Automation

• Ensure high availability of robotic systems used for:
  • Press feeding
  • Material handling
  • Stacking and transfer operations

• Lead robot programming support and optimization.
• Improve productivity through automation projects

INDEPENDENT :Safety, Legal & Statutory Compliance

Responsible for compliance related to:

• Factory Act
• Electrical Safety Regulations
• Pollution Control Board requirements
• Pressure Vessel Regulations
• Fire & Safety Systems
• Energy Regulations

Support legal and statutory audits.

LEAD MAINTENANCE Quality Systems & Audits

• IATF 16949
• ISO 14001 EMS
• Customer Audits
• Internal Audits
• Layered Process Audits
• TPM Audits

Drive closure of audit findings.

8. Project Management & Capex

• Execute new equipment installation and commissioning.
• Lead plant expansion projects.
• Manage Capex planning and budgeting.
• Vendor selection and technical evaluation.
• Ensure project completion within budget and schedule.
• Machine Shifting & Layout modifications as and when required

9. Cost, Energy & Sustainability

• Drive maintenance cost optimization.
• Improve energy efficiency.
• Reduce power consumption through:
  • VFD optimization
  • Energy monitoring systems
  • Utility optimization initiatives
  • Compressed Air Saving & Elimination
  • Fuel saving & projects
• Support sustainability goals.

Key Performance Indicators (KPIs)

• Maintain Equipment Availability 99%
• CLIT identification & Improvement
• House keeping
• OEE Improvement
• MTBF
• MTTR
• Breakdown Reduction (%)
• Maintenance Cost per Wheel
• Energy Consumption per Wheel
• Audit Compliance Score
• Utility Cost Reduction
• Safety Performance
• Capex Project Completion
• Develop preventive and predictive maintenance systems.
• Improve machine uptime, MTBF and OEE.
• Drive root cause analysis (RCA) and breakdown elimination.
• Manage spares inventory and maintenance budgets.
• TPM / Reliability Engineering
• Root Cause Analysis
• Project Management
• Energy Management
• Plant Utilities
• ETP/STP Systems