Executive/Associate Mechanical Engineer

Rallis; Ankleshwar; On-site; INR 600,000 - 1,000,000; Full time

Job summary

Rallis in Ankleshwar, Gujarat seeks a skilled Maintenance Engineer to lead TPM-based maintenance programs for pumps, motors, gearboxes and related equipment. You will schedule preventive maintenance, monitor condition, and drive improvements to reliability and efficiency.

Responsibilities include root cause analysis, repairs, equipment upgrades, safety compliance, SOPs, audits, documentation, inventory control, budgeting, and collaboration with SAP PM modules.

Responsibilities

• Create routine maintenance schedules based on equipment criticality, usage and guidelines.
• Implement predictive maintenance using vibration analysis and thermography to catch wear before failures.
• Service and inspect mechanical components (pumps, motors, gearboxes, drives) to maximise lifespan and efficiency.
• Diagnose root causes of mechanical failures and malfunctions quickly.
• Lead or assist in repair, replacement, or overhaul of defective parts with quality and safety in mind.
• Investigate chronic equipment failures to determine and eliminate underlying causes with TPM tools.
• Recommend machinery modifications to improve performance and prevent recurrence.
• Apply TPM and continuous improvement to reduce waste and boost productivity.
• Ensure all maintenance activities comply with health, safety and environmental standards (OSHA, ISO, local regs).
• Conduct regular safety audits, create risk assessments, and develop SOPs for maintenance tasks.
• Log all maintenance operations, repairs, and machine performance.
• Order and track spare parts and tools to maintain optimal inventory.
• Manage maintenance budgets and coordinate with external contractors or vendors for specialized repairs.
• Familiarity with SAP PM Notifications, PM orders, PM scheduling, and Equipment master updates.

Skills

Schedule development

Condition monitoring

System optimization

Breakdown management

Repair execution

Root cause analysis

Equipment upgrades

Process initiatives

Safety protocols

Audits & risk

Documentation

Inventory management

Budgeting

SAP

Tools

SAP

Job description

• Schedule Development: Create routine maintenance schedules and task lists based on equipment criticality, usage, and manufacturer guidelines.
• Condition Monitoring: Implement predictive maintenance techniques using vibration analysis, thermography to catch equipment wear and tear before failures occur
• System Optimization: Regularly service and inspect mechanical components (e.g., pumps, motors, gearboxes, Drayers) to maximize lifespan and efficiency.
• Breakdown Management: Rapidly diagnose the root cause of mechanical failures and equipment malfunctions.
• Repair Execution: Lead or assist in the repair, replacement, or overhaul of defective parts, ensuring all work meets rigorous quality and safety specifications.
• Root Cause Analysis (RCA): Investigate chronic equipment failures determine and eliminate the underlying causes by using TPM tools.
• Equipment Upgrades: Recommend machinery modifications/ changes to improve equipment performance and prevent recurring issues.
• Process Initiatives: Apply continuous improvement methodologies like Total Productive Maintenance (TPM) to eliminate waste and boost overall productivity
• Safety Protocols: Ensure all maintenance activities adhere strictly to health, safety, and environmental standards (e.g., OSHA, ISO certifications, or local regulatory requirements).
• Audits and Risk: Conduct regular safety audits, create Risk Assessments, and develop Standard Operating Procedures (SOPs) for maintenance tasks.
• Documentation: Log all maintenance operations, repairs, and machine performance.
• Inventory Management: Order and track spare parts, consumables, and tools to maintain optimal inventory levels without overspending.
• Budgeting: Manage maintenance budgets, and coordinate with external contractors or vendors for specialized equipment repairs
• SAP: Able to use SAP for PM Notification, PM order, PM scheduling, Updating of Equipment master in PM module. Role & responsibilities

Preferred candidate profile