Sr Manager - Maintenance Body PU

Mahindra and Mahindra Limited [Automotive and Farm Equipment Business]; Mumbai; On-site; INR 1,400,000 - 2,100,000; Full time

Job summary

Mahindra and Mahindra Limited [Automotive and Farm Equipment Business] is seeking a skilled maintenance leader to analyze equipment failures, drive TPM and Kaizen initiatives, and improve reliability metrics across the manufacturing floor.

The role requires strong knowledge of SAP, Excel, and PowerPoint, plus experience in condition-based and predictive maintenance to support paint shop and processing lines.

Qualifications

• Bachelor's degree in mechanical or electronics engineering or diploma.
• 0-10 years of general experience.
• Strong knowledge of TPM, RCA, and maintenance KPIs.

Responsibilities

• Analyze equipment failures using Root Cause Analysis (RCA).
• Lead TPM, Kaizen, and reliability improvement initiatives.
• Monitor and improve MTBF, MTTR, OEE, and maintenance KPIs.

Skills

Budgeting & Costing

CNC Machine

CNC Programming

Creative Thinking

Spare Parts Management

Inventory Management

Compliance Management

Continuous Improvement

Benchmarking

Process Knowledge - Manufacturing

Cost Management

MIS Reporting

Installation & Commissioning

Condition Based Maintenance (CBM)

Time-Based Maintenance (TBM)

Occupational Health & Safety (OHS)

Industrial Automation

Total Productive Maintenance (TPM)

Preventive Maintenance (PM)

Machinery Failure Mode and Effects An.

QC Story

Spare Parts Planning (SPP)

Resource Planning

Education

Bachelor of Engineering in Mechanical

Bachelor of Engineering in Electronics

Diploma

Tools

SAP

Microsoft Excel

PowerPoint

Job description

Job Description:

Responsibilities & Key Deliverables

• SAP knowledge, Microsoft Excel and power point, AI could be an added advantage
• Analyze equipment failures using Root Cause Analysis (RCA).
• Lead TPM, Kaizen, and reliability improvement initiatives.
• Monitor and improve MTBF, MTTR, OEE, and maintenance KPIs.
• Implement condition monitoring and predictive maintenance techniques.

Safety, Health & Environment

• Ensure compliance with safety regulations and environmental standards.
• Conduct risk assessments and maintain safe work practices.
• Ensure compliance with VOC, emission control, and waste management requirements.
• Lead safety audits and corrective actions.

Budget & Cost Control

• Prepare and manage annual maintenance budgets.
• Optimize maintenance costs without affecting reliability.
• Monitor spare parts inventory and maintenance contracts.
• Drive cost reduction projects.

Team Leadership

• Lead and develop maintenance engineers, supervisors, and technicians.
• Plan workforce allocation and skill development activities.
• Conduct performance reviews and training programs.
• Foster a culture of safety, quality, and continuous improvement.

Project Management

• Manage installation, commissioning, and upgrading of paint shop equipment.
• Support capacity expansion and automation projects.
• Coordinate with suppliers, OEMs, and contractors.

Quality Assurance

• Ensure equipment performance supports paint quality requirements.
• Reduce paint-related defects caused by equipment issues.
• Support customer audits and quality improvement initiatives.

Preferred Industries

• Manufacturing

Education Qualification

Bachelor of Engineering in Mechanical; Bachelor of Engineering in Electronics; Diploma

General Experience

0-10 Years.

System Generated Core Skills

• Budgeting & Costing
• CNC Machine
• CNC Programming
• Creative Thinking
• Spare Parts Management
• Inventory Management
• Compliance Management
• Continuous Improvement
• Benchmarking
• Process Knowledge - Manufacturing
• Cost Management
• MIS Reporting
• Installation & Commissioning
• Condition Based Maintenance (CBM)
• Time-Based Maintenance (TBM)
• Occupational Health & Safety (OHS)
• Industrial Automation
• Total Productive Maintenance (TPM)
• Preventive Maintenance (PM)
• Machinery Failure Mode and Effects Analysis (MFMEA)
• QC Story
• Spare Parts Planning (SPP)
• Resource Planning