Sr. Manager - Maintenance Body PU

Mahindra & Mahindra Limited

Mumbai

On-site

INR 1,200,000 - 1,800,000

Full time

6 days ago

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Job summary

Mahindra And Mahindra Ltd. in Mumbai seeks a maintenance engineer to lead TPM initiatives for paint shop equipment, implement condition-based maintenance, and improve reliability.

The role involves RCA analysis, monitoring MTBF/MTTR/OEE, and driving safety, cost control, and waste reduction. 0–10 years experience is typical; on-site work in Mumbai, with EPC/OEM collaboration.

Qualifications

Bachelor's degree in mechanical/electronics or diploma with maintenance focus.
Experience in TPM, RCA, and reliability improvement desirable.
Knowledge of safety and environmental standards.
Familiarity with paint shop equipment is a plus.

Responsibilities

Lead TPM, Kaizen, and reliability initiatives.
Analyze equipment failures using RCA.
Monitor MTBF, MTTR, OEE and maintenance KPIs.
Implement condition monitoring and predictive maintenance.
Lead safety audits and environmental compliance.
Manage annual maintenance budgets and cost control.
Drive cost reduction while maintaining reliability.
Coordinate with suppliers and contractors for upgrades.

Skills

Budgeting & Costing

CNC Machine

CNC Programming

Creative Thinking

Spare Parts Management

Inventory Management

Compliance Management

Process Knowledge - Manufacturing

Cost Management

MIS Reporting

Condition Based Maintenance (CBM)

Time-Based Maintenance (TBM)

Occupational Health & Safety (OHS)

Total Productive Maintenance (TPM)

Preventive Maintenance (PM)

Machinery Failure Mode and Effects (MF

Education

Bachelor of Engineering in Mechanical

Bachelor of Engineering in Electronics

Diploma

Tools

SAP

MS Excel

PowerPoint

Job description

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SAP knowledge, Microsoft Excel and power point, AI could be an added advantage
Analyze equipment failures using Root Cause Analysis (RCA).
Lead TPM, Kaizen, and reliability improvement initiatives.
Monitor and improve MTBF, MTTR, OEE, and maintenance KPIs.
Implement condition monitoring and predictive maintenance techniques.
Safety, Health & Environment
Ensure compliance with safety regulations and environmental standards.
Conduct risk assessments and maintain safe work practices.
Ensure compliance with VOC, emission control, and waste management requirements.
Lead safety audits and corrective actions.
Budget & Cost Control
Prepare and manage annual maintenance budgets.
Optimize maintenance costs without affecting reliability.
Monitor spare parts inventory and maintenance contracts.
Drive cost reduction projects.
Team Leadership
Lead and develop maintenance engineers, supervisors, and technicians.
Plan workforce allocation and skill development activities.
Conduct performance reviews and training programs.
Foster a culture of safety, quality, and continuous improvement.
Project Management
Manage installation, commissioning, and upgrading of paint shop equipment.
Support capacity expansion and automation projects.
Coordinate with suppliers, OEMs, and contractors.
Quality Assurance
Ensure equipment performance supports paint quality requirements.
Reduce paint-related defects caused by equipment issues.
Support customer audits and quality improvement initiatives.