Dy Manager Operation Excellence

Sarthee Consultancy; India; On-site; INR 900,000 - 1,800,000; Full time

Job summary

Sarthee Consultancy in India is seeking an Operations Excellence professional to lead shopfloor engagement and a culture of improvements. You will drive 5S, autonomous maintenance, quality circles, SMED and Six Sigma initiatives, plus Gemba Walks and visual management.

You will also design training modules for operators, supervisors and leaders on problem solving, reliability guidelines and OE governance, and manage dashboards and reviews of OE initiatives (OEE, OTIF, Yield, RCA, QC, costs).

Qualifications

• Implement 5S and shopfloor improvements
• Lead problem solving methods such as RCA and Quality Circle
• Drive Lean concepts including SMED, Six Sigma and Kaizen

Responsibilities

• Lead shopfloor engagement and culture of improvements across the division
• Drive 5S, autonomous maintenance, quality circles, SMED and Six Sigma initiatives
• Implement Gemba Walks and Visual Management across lines
• Develop and deliver training modules on problem solving and reliability
• Manage OE dashboards, reviews and MIS updates (OEE, OTIF, Yield, QC, costs)

Skills

5S

Autonomous maintenance

Quality circle

SMED

Six Sigma

Gemba Walk

Visual Management

Kaizen

OEE

RCA

Job description

To develop shopfloor engagement & Culture of improvements:-

• 5S - Implementation
• Autonomous Maintenance implementation
• Developing & driving Quality circle culture for problem solving
• Implement & driving SMED concept for changeover time, shutdown time and Preventive Maintenance time
• Developing & driving Six Sigma drive as per plan
• Developing & driving Gemba Walk culture
• Implement best practices of Visual Management
• Developing & driving Kaizen culture
• Implement structured Reward & Recognition system with HR
• Driving Reliability indicators (OEE, OTIF, Yield, R&M, Quality, etc.) Improvement initiatives

To develop Capability at all levels to Support division performance Improvement:-

• Designing different training modules for internal trainings
• Training Operators / Executive / Engineers/ Managers / Leaders on basic Problem solving techniques like RCA, Quality Circle, 7 QC, Six Sigma, Lean, SMED etc
• Effective implementation of Reliability Strategic Dimension Guidelines
• Overall governance of Operational Excellence
• Managing all MIS, Dashboards, reviews and update of all OE initiatives (OEE, RCA, QC, Elements, PICs, Trainings, Cost etc)
• QC project completion with sustenance