Dy Manager Operation Excellence

Sarthee Consultancy; Hyderabad; On-site; INR 900,000 - 1,300,000; Full time

Job summary

Sarthee Consultancy seeks a proactive operations excellence professional to spearhead shopfloor engagement and a culture of continuous improvement. You will drive 5S, autonomous maintenance, and problem-solving programs across the production floor.

Responsibilities include developing capability at all levels, designing training modules, and managing OE initiatives, including dashboards and KPIs for reliability and quality.

Qualifications

• Experience implementing 5S and autonomous maintenance on shopfloor.
• Proven ability to drive quality circle, Six Sigma and Lean initiatives.
• Experience in designing operator/training modules for problem solving.

Responsibilities

• Develop shopfloor engagement and a culture of continuous improvement.
• Drive reliability metrics (OEE, OTIF, Yield) and associated improvement projects.

Skills

5S implementation

Autonomous maintenance

Quality circle

SMED

Six Sigma

Gemba Walk

Visual management

Kaizen

Reliability indicators

OEE

OTIF

Problem solving (RCA/QC)

Training design

Tools

MIS dashboards

Job description

To develop shopfloor engagement & Culture of improvements:-

• 5S - Implementation
• Autonomous Maintenance implementation
• Developing & driving Quality circle culture for problem solving
• Implement & driving SMED concept for changeover time, shutdown time and Preventive Maintenance time
• Developing & driving Six Sigma drive as per plan
• Developing & driving Gemba Walk culture
• Implement best practices of Visual Management
• Developing & driving Kaizen culture
• Implement structured Reward & Recognition system with HR
• Driving Reliability indicators (OEE, OTIF, Yield, R&M, Quality, etc.) Improvement initiatives

To develop Capability at all levels to Support division performance Improvement:-

• Designing different training modules for internal trainings
• Training Operators / Executive / Engineers/ Managers / Leaders on basic Problem solving techniques like RCA, Quality Circle, 7 QC, Six Sigma, Lean, SMED etc
• Effective implementation of Reliability Strategic Dimension Guidelines
• Overall governance of Operational Excellence
• Managing all MIS, Dashboards, reviews and update of all OE initiatives (OEE, RCA, QC, Elements, PICs, Trainings, Cost etc)
• QC project completion with sustenance