Deputy Manager - Robotics (BIW)

Mahindra And Mahindra Ltd.; Chakan; Sur place; INR 600 000 - 1 200 000; Plein temps

Résumé du poste

Mahindra And Mahindra Ltd. in Maharashtra, Chakan is seeking a BIW Manufacturing Engineer with 2–8 years of experience in BIW Manufacturing, Production and Assembly. The role involves formability analysis, simulation with CAE software, and collaboration with line builders for verification of simulations and OLP.

Hands-on experience with ABB/Fanuc/KUKA controllers is a plus. You will develop BIW process plans for manual and robotic welding lines, build robotic welding simulation cells, and ensure

Qualifications

• Experience in BIW Manufacturing, Production and Assembly.
• Exposure to welding, automation and robotic tooling is desirable.

Responsabilités

• Formulates BIW process plans for manual and robotic welding lines.
• Develops BIW robotic welding simulation cells and OLP in PS Team center / standalone.
• Generates standards and check sheets for Simulation and OLP.
• Collaborates with CME process, PLC and Line builders for verification of Simulation and OLP during DAP and trials.
• Installs and commissions with post-SOP support for process and cycle time prove out.
• Plans line layout, process flow, cycle time charts and RFQ preparation for BIW sub-assembly.
• Performs process studies for gun, fixtures and proposes modifications for first time right manufacturability.
• Builds up station/cell/line in PS with all resources; checks robot reachability and collision; creates robot paths.
• Generates basic paths (welding, tip dressing) and zoning to avoid collisions.

Formation

Bachelors of Technology in Mechanical / Automobile

Diploma in Engineering in Mechanical / Automobile

Description du poste

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• Formability Analysis of Sheet Metal Parts.
• Simulation with CAE Software ( Auto Form / Pam Stamp). Suggesting Counter measures for the Defects.
• Interaction with customer and Concern Resolution. Manufacturing feasibility study for new model introduction in existing line.
• Develop BIW process plans for Manual and Robotic welding Lines.
• Develop BIW Robotic welding simulation cells and OLP in PS Team center / standalone.
• Generate standards and check sheets for Simulation and OLP through benchmarking and lessons learnt.
• Collaborate with CME process, PLC and Line builders for verification of Simulation and OLP during DAP and trials at suppliers.
• Installation and commissioning with post SOP support for Process and cycle time prove out.
• Line layout, Manufacturing process flow, Cycle time chart and RFQ preparation of BIW sub assembly.
• Do process study wrt gun, equipment, fixtures and suggest suitable changes in product to ensure first time right manufacturability.
• Build up the station/cell/line in PS by adding all relevant resources.
• Check for Gun reachability, apply all kinematics to relevant tools and create robot path with zero collision with basic tools.
• Generate Basic path (welding, tip dressing, etc) and zoning conditions to avoid any collision.
• Collaborate and Coordinate with Line builders to get the line simulation done and optimize the robot paths, robot zoning and again give feedback for any improvement required in design.
• Hands on experience of virtual controller such as- ABB / Fanuc / KUKA etc, generate the OLP with the cycle time accuracy of 99%.
• Find out root causes to achieve cycle time targets if not achieved.
• Ensure Zero error / collision / losses through continuous involvement with execution team.

Preferred Industries

Manufacturing

Education Qualification

• Bachelors of Technology in Mechanical / Automobile
• Diploma in Engineering in Mechanical / Automobile

General Experience

2 to 8 years of relevant experience in BIW Manufacturing, Production, Assembly.

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