Manager - Process Engineering

Mahindra And Mahindra Ltd.; Chakan; On-site; INR 1,500,000 - 2,200,000; Full time

Job summary

Mahindra & Mahindra Ltd. seeks an experienced Process Engineer for BIW manufacturing. You will develop process plans for manual and robotic welding lines, build welding simulations, and optimize line layouts to meet cycle time and quality targets.

Strong robotics exposure and problem-solving ability are essential. Ideal candidates have 8–12 years in BIW manufacturing and hold a BE in Mechanical or a Diploma in Mechanical/Production.

Qualifications

• 8 to 12 years of BIW manufacturing experience.
• Bachelor/Diploma in Mechanical domains as listed.
• Experience with welding lines and robotic cells preferred.

Responsibilities

• Develop BIW process plans for manual and robotic welding lines.
• Create BIW robotic welding simulations and OLP with high cycle accuracy.
• Layout line processes, flow, and RFQ preparation for BIW subassemblies.
• Identify root causes to meet cycle time targets and ensure zero defects.

Skills

Process optimization

Cycle time analysis

Robot path planning

Robotics integration

Education

BE Mechanical

Dip Mechanical

Tools

ABB Robots

Fanuc Robots

KUKA Robots

Job description

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• Formability Analysis of Sheet Metal Parts.
• Simulation with CAE Software ( Auto Form / Pam Stamp). Suggesting Counter measures for the Defects.
• Interaction with customer and Concern Resolution. Manufacturing feasibility study for new model introduction in existing line.
• Develop BIW process plans for Manual and Robotic welding Lines.
• Develop BIW Robotic welding simulation cells and OLP in PS Team center / standalone.
• Generate standards and check sheets for Simulation and OLP through benchmarking and lessons learnt.
• Collaborate with CME process, PLC and Line builders for verification of Simulation and OLP during DAP and trials at suppliers.
• Installation and commissioning with post SOP support for Process and cycle time prove out.
• Line layout, Manufacturing process flow, Cycle time chart and RFQ preparation of BIW sub assembly.
• Do process study wrt gun, equipment, fixtures and suggest suitable changes in product to ensure first time right manufacturability.
• Build up the station/cell/line in PS by adding all relevant resources.
• Check for Gun reachability, apply all kinematics to relevant tools and create robot path with zero collision with basic tools.
• Generate Basic path (welding, tip dressing, etc) and zoning conditions to avoid any collision.
• Collaborate and Coordinate with Line builders to get the line simulation done and optimize the robot paths, robot zoning and again give feedback for any improvement required in design.
• Hands on experience of virtual controller such as- ABB / Fanuc / KUKA etc, generate the OLP with the cycle time accuracy of 99%.
• Find out root causes to achieve cycle time targets if not achieved.
• Ensure Zero error / collision / losses through continuous involvement with execution team.

Preferred Industries

Manufacturing

Education Qualification

• Bachelor of Engineering in Mechanical / Automobile / Production
• Diploma in Engineering in Mechanical / Automobile / Production

General Experience

8 to 12 years of relevant experience in BIW Manufacturing, Production, Assembly

Job Segment: Process Engineer, Engineering Manager, Engineer, Welding, Engineering, Manufacturing, Automotive