Assistant Manager - Maintenance BIW

Mahindra And Mahindra Ltd.; Chakan; On-site; INR 700,000 - 1,400,000; Full time

Job summary

Mahindra & Mahindra Ltd. is seeking an experienced maintenance engineer for the BIW shop. You will plan preventive and predictive maintenance for welding cells, conveyors, fixtures, and automation to maximize equipment availability and OEE. Lead technicians, analyze failures, and implement corrective actions to minimize downtime.

With 5–10 years in automotive maintenance, you will drive TPM, Kaizen, and lean initiatives while ensuring safety and compliance with company EHS guidelines.

Qualifications

• 5–10 years of maintenance experience in automotive manufacturing.
• BE/BTech qualification required.
• Experience in TPM/Kaizen and lean initiatives is desirable.

Responsibilities

• Plan and execute preventive and predictive maintenance for BIW equipment.
• Diagnose breakdowns, identify root causes, and minimize downtime.
• Monitor machine performance and drive reliability improvements.
• Ensure safety standards and LOTO compliance in all activities.
• Manage spare parts inventory to prevent production disruptions.
• Lead technicians and contractors, providing technical support.
• Maintain equipment history, SOPs, and maintenance documentation.
• Drive continuous improvement initiatives for operational excellence.

Skills

Electrical systems

Mechanical systems

Pneumatic systems

Hydraulic systems

PLC programming

Robotics

Education

B.E/BTech

Job description

Select how often (in days) to receive an alert:

• Ensure Preventive and Predictive Maintenance: Plan and execute preventive, predictive, and scheduled maintenance activities for BIW equipment such as robotic welding cells, spot welding guns, conveyors, fixtures, and automation systems to maximize equipment availability.
• Breakdown Maintenance Management: Diagnose equipment failures, identify root causes, and implement corrective actions to minimize downtime and restore production operations quickly.
• Equipment Reliability Improvement: Monitor machine performance, analyze maintenance data, and implement continuous improvement initiatives to enhance equipment reliability, productivity, and Overall Equipment Effectiveness (OEE).
• Safety and Compliance Management: Ensure maintenance activities comply with safety standards, Lockout/Tagout (LOTO) procedures, statutory requirements, and company EHS guidelines to maintain a safe working environment.
• Spare Parts and Inventory Control: Manage critical spare parts inventory, coordinate with procurement teams, and ensure the availability of maintenance materials to prevent production disruptions.
• Team Coordination and Technical Support: Lead and guide technicians, contractors, and maintenance personnel while providing technical support for electrical, mechanical, pneumatic, hydraulic, PLC, and robotic systems in the BIW shop.
• Documentation and Continuous Improvement: Maintain maintenance records, equipment history, breakdown reports, and standard operating procedures (SOPs), while driving TPM, Kaizen, and lean manufacturing initiatives for operational excellence.

Experience

5 - 10 Years

Industry Preferred

Automotive

Qualifications

B.E/BTech

Our commitment to Diversity, Equity, and Inclusion

At Mahindra and Mahindra Limited, we believe that diversity drives innovation, and inclusion is at the heart of everything we do. We are committed to cultivating a workplace where every individual feels valued, respected, and empowered to thrive.
We are proud to be an Equal Opportunity Employer. All qualified applicants will be considered for employment without regard to age, caste, race, religion, color, ethnic origin, gender identity, nationality, physical or mental disability, medical condition, sexual orientation, educational background, marital or domestic partnership status, pregnancy or childbirth, veteran status, citizenship status, ancestry, financial status, or any other personal characteristic protected by applicable law.
We actively encourage candidates from all backgrounds to apply and bring their unique perspectives to our teams. We are committed to ensuring an accessible and inclusive experience for all applicants.
Together, we rise by embracing differences and building a future that reflects the communities we serve.

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