Dy. Manager- PE & Tooling Quality

Mahindra And Mahindra Ltd.; Chakan; On-site; INR 600,000 - 1,000,000; Full time

Job summary

Mahindra And Mahindra Ltd. in Maharashtra seeks a BIW Engineer with 2–8 years of experience in BIW manufacturing, welding, and automation. You will perform formability analyses, run CAE simulations, and create process plans for both manual and robotic welding lines.

You will collaborate with line builders and CME teams to verify simulations during DAP and trials, install and support post-SOP, and drive cycle-time improvements on existing lines.

Qualifications

• Bachelor's degree in Mechanical or Automobile engineering.
• Diploma in Mechanical or Automobile engineering.

Responsibilities

• Formability analysis of sheet metal parts and BIW process planning.
• Simulation with CAE software (Auto Form / Pam Stamp) and propose countermeasures for defects.
• Interact with customers and resolve concerns; feasibility studies for new models on existing lines.
• Develop BIW process plans for manual and robotic welding lines; optimize robot paths.
• Create BIW robotic welding simulation cells and OLP in PS Team center or standalone.
• Benchmark to generate standards and check sheets for simulation and OLP.
• Collaborate with CME, PLC and line builders for verification during DAP and trials.
• Install and commission with post-SOP support; prove out processes and cycle times.
• Line layout, process flow, cycle time charts and RFQ prep for BIW sub-assembly.
• Study processes related to guns, equipment, fixtures; suggest design changes for first-time-right manufacturability.
• Build up stations/cells/lines in PS with required resources; ensure zero collision and reachability.

Skills

BIW Manufacturing

Robotic welding

CAE Simulation

Root cause analysis

Education

B.Tech Mechanical / Automobile

Diploma Mechanical / Automobile

Tools

Robot controllers (ABB/Fanuc/KUKA)

Job description

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• Formability Analysis of Sheet Metal Parts.
• Simulation with CAE Software ( Auto Form / Pam Stamp). Suggesting Counter measures for the Defects.
• Interaction with customer and Concern Resolution. Manufacturing feasibility study for new model introduction in existing line.
• Develop BIW process plans for Manual and Robotic welding Lines.
• Develop BIW Robotic welding simulation cells and OLP in PS Team center / standalone.
• Generate standards and check sheets for Simulation and OLP through benchmarking and lessons learnt.
• Collaborate with CME process, PLC and Line builders for verification of Simulation and OLP during DAP and trials at suppliers.
• Installation and commissioning with post SOP support for Process and cycle time prove out.
• Line layout, Manufacturing process flow, Cycle time chart and RFQ preparation of BIW sub assembly.
• Do process study wrt gun, equipment, fixtures and suggest suitable changes in product to ensure first time right manufacturability.
• Build up the station/cell/line in PS by adding all relevant resources.
• Check for Gun reachability, apply all kinematics to relevant tools and create robot path with zero collision with basic tools.
• Generate Basic path (welding, tip dressing, etc) and zoning conditions to avoid any collision.
• Collaborate and Coordinate with Line builders to get the line simulation done and optimize the robot paths, robot zoning and again give feedback for any improvement required in design.
• Hands on experience of virtual controller such as- ABB / Fanuc / KUKA etc, generate the OLP with the cycle time accuracy of 99%.
• Find out root causes to achieve cycle time targets if not achieved.
• Ensure Zero error / collision / losses through continuous involvement with execution team.

Preferred Industries

Manufacturing

Education Qualification

• Bachelors of Technology in Mechanical / Automobile
• Diploma in Engineering in Mechanical / Automobile

General Experience

2 to 8 years of relevant experience in BIW Manufacturing, Production, Assembly.

Job Segment: Welding, Engineer, Manufacturing, Automotive, Engineering