Deputy Manager - PVT

Mahindra And Mahindra Ltd.; Nashik District; On-site; INR 900,000 - 1,500,000; Full time

Job summary

Mahindra And Mahindra Ltd. seeks a tooling specialist for TRIMS interior & exterior. You will design and troubleshoot injection moulding tooling, review mould flow, and drive tool optimization with supplier teams.

Experience in APQP/PPAP, GD&T and cross-functional coordination is essential to ensure quality and on-time delivery of components across product families.

Qualifications

• BE/B Tech Mechanical or Polymer technology required.

Responsibilities

• Plan and execute tooling development and validation for TRIMS interiors & exteriors.

Skills

Tooling feasibility

Tool design evaluation

Root cause analysis

Supplier quality management

Troubleshooting

Process improvement

Communication skills

Education

BE/B Tech Mechanical/Polymer technology/CIPET/ NTTF

Tools

CAD

Mould Flow Analysis

APQP/PPAP

Gating & Ejection design

Tool try-out & validation

Job description

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Commodity: TRIMS-Interior & Exterior

• Knowledge of Tooling Feasibility, CAD evalaution, Tooling Development Cycle with detail knowledge of Tool manufacturing Processes - Machining, EDM, Texturing
• Need to have thorough knowledge on Injection Moulding tool design and construction. Must have hands on experience with tool design evaluation, Mould Flow Analysis review and tooling optimization, review Gate systems, Cooling system, Venting and Ejection System etc. Assess mould trials (T0,T1,T2..) and recommend corrective actions.
• Knowledge of Tooling Maintenance actions - Preventive & Breakdown, Tooling Reviews and Recommondations for refurbishments
• Thorough knowledge of commodity parts- Interior, Exterior parts & its manufacturing process like Injection Moulding, Blow Moulding, Roto Moulding, Compression Moulding, Vacuum forming, IMD(In Mould Decoration) etc.
• Trouble shooting of Trims parts defects and independently drive actions & process improvements at supplier end.
• Participation, Co-ordination & resolution of concern reported from assembly line, Field, User plant for Trims Interior & Exterior critical part through root cause analysis, action planning, implementation effectiveness & system closure SCAP, 8D monitoring.
• Chronic concern resolution through systemic problem solving methodology and horizontal deployment.
• Ensure that the lessons learned from product families are implemented for new product development as input for prevention of repeated known issues
• Involvement in new product development, identifying and driving improvements through early involvement in product development Process and completion of PPAP
• Re-PPAP & PSW for identified critical carryover parts in new Project
• Plan and Conduct Supplier process & Product audits, Concern based/Special Process audits as per requirement
• Supplier Performance monitoring, evaluation & drive performance improvement through systemic approach.
• Monitor & improve non-performing suppliers and organize periodic Quality reviews as per escalation matrix
• Supplier dealings, communications & regular interactions for continual improvements & process upgradations.
• Sustenance & drive continual improvements through Product & Process audits at suppliers & NC closures.
• Enhance technical capabilities of vendor through systems and knowledge upgradations

Education Qualification

BE/B Tech Mechanical/Polymer technology/CIPET/ NTTF

General Experience

BE - 3 ~ 6 Yrs

Critical Experience

• 1. Injection moulding tooling construction & troubleshooting know how. Mould flow analysis & tooling optimization, Cooling, Gating, Ejection, Venting system review and correction. Tool try-out and corrective actions.
• 2. Thorough Knowledge of Interior & Exterior TRIM Parts like - Instrument Panel assy, Cockpit, Door Trims, Floor Console, Pillar trims, Bumpers, Claddings, Roof Rails, Outer/inner patches, Decorative bezels, Inner & outer Rear View mirrors, Door handles, Seat/restraint & safety systems, Carpets & Roof liners, etc.
• 2. Trims Manufacturing Process- Injection Moulding, Blow Moulding, Roto Moulding, Compression Moulding, Vacuum forming, IMD (In Mold Decoration), Painting, Soft trims, CMF, Fabrication & plastic welding, etc.
• 3. Process development, process & product audits.
• 4. Quality concerns resolutions through systemic approach/problem solving tools.
• 5. Thorough knowledge on APQP/PPAP, DCP, SPC, SCAP, 8D, GD&T, FTG, etc.
• 6. Basic & advance problem solving tools & techniques.
• 7. Good communication skills for supplier dealings & regular interactions.

System Generated Core Skills

• Data Analysis
• MIS Reporting
• Process Knowledge - Manufacturing
• Quality Assurance (QA)
• Project Management
• Overall Equipment Effectiveness (OEE)
• Product Knowledge
• SAP
• Quality Internal Control
• Product Knowledge -Vehicle System
• Engineering Drawings
• Quality Management System (QMS)
• Business Statistics
• Geometric Dimensioning & Tolerancing (GD&T)
• ISO - Quality Management
• Product Knowledge - Aggregates
• Computer Aided Design (CAD)
• Auditing
• Reliability Analysis